Small Nuclear Power Reactors
(Updated May 2022)
- There is strong interest in small and simpler units for generating electricity from nuclear power, and for process heat.
- This interest in small and medium nuclear power reactors is
driven both by a desire to reduce the impact of capital costs and to
provide power away from large grid systems.
- The technologies involved are numerous and very diverse.
As nuclear power generation has become established since the 1950s,
the size of reactor units has grown from 60 MWe to more than 1600 MWe,
with corresponding economies of scale in operation. At the same time
there have been many hundreds of smaller power reactors built for naval
use (up to 190 MW thermal) and as neutron sourcesa, yielding enormous expertise in the engineering of small power units and accumulating over 12,000 reactor years of experience.
The International Atomic Energy Agency (IAEA) defines 'small' as
under 300 MWe, and up to about 700 MWe as 'medium' – including many
operational units from the 20th century. Together they have been
referred to by the IAEA as small and medium reactors (SMRs). However,
'SMR' is used more commonly as an acronym for 'small modular
reactor', designed for serial construction and collectively to
comprise a large nuclear power plant. (In this information page the use
of diverse pre-fabricated modules to expedite the construction of a
single large reactor is not relevant.) A subcategory of very small
reactors – vSMRs – is proposed for units under about 15 MWe, especially
for remote communities.
Small modular reactors (SMRs) are defined as nuclear reactors
generally 300 MWe equivalent or less, designed with modular technology
using module factory fabrication, pursuing economies of series
production and short construction times. This definition, from the World
Nuclear Association, is closely based on those from the IAEA and the US
Nuclear Energy Institute. Some of the already-operating small reactors
mentioned or tabulated below do not fit this definition, but most of
those described do fit it. PWR types may have integral steam generators,
in which case the reactor pressure vessel needs to be larger, limiting
portability from factory to site. Hence many larger PWRs such as the
Rolls-Royce UK SMR have external steam generators.
This information page focuses on advanced designs in the small category, i.e. those
now being built for the first time or still on the drawing board, and
some larger ones which are outside the mainstream categories dealt with
in the Advanced Nuclear Power Reactors
page. Some of the designs described here are not yet actually taking
shape, others are operating or under construction. Four main options are
being pursued: light water reactors, fast neutron reactors,
graphite-moderated high temperature reactors and various kinds of molten
salt reactors (MSRs). The first has the lowest technological risk, but
the second (FNR) can be smaller, simpler and with longer operation
before refuelling. Some MSRs are fast-spectrum.
Today, due partly to the high capital cost of large power reactors
generating electricity via the steam cycle and partly to the need to
service small electricity grids under about 4 GWe,b there
is a move to develop smaller units. These may be built independently or
as modules in a larger complex, with capacity added incrementally as
required (see section below on Modular construction using small reactor units).
Economies of scale are envisaged due to the numbers produced. There are
also moves to develop independent small units for remote sites. Small
units are seen as a much more manageable investment than big ones whose
cost often rivals the capitalization of the utilities concerned.
An additional reason for interest in SMRs is that they can more
readily slot into brownfield sites in place of decommissioned coal-fired
plants, the units of which are seldom very large – more than 90% are
under 500 MWe, and some are under 50 MWe. In the USA coal-fired units
retired over 2010-12 averaged 97 MWe, and those expected to retire over
2015-25 average 145 MWe.
SMR development is proceeding in Western countries with a lot of
private investment, including small companies. The involvement of these
new investors indicates a profound shift taking place from
government-led and -funded nuclear R&D to that led by the private
sector and people with strong entrepreneurial goals, often linked to a
social purpose. That purpose is often deployment of affordable clean
energy, without carbon dioxide emissions.
A 2011 report for the US Department of Energy by the University of Chicago Energy Policy Institute18
said that small reactors could significantly mitigate the financial
risk associated with full‐scale plants, potentially allowing small
reactors to compete effectively with other energy sources.
Generally, modern small
reactors for power generation, and especially SMRs, are expected to
have greater simplicity of design, economy of series production largely
in factories, short construction times, and reduced siting costs. Most
are also designed for a high level of passive or inherent safety in the
event of malfunctionc.
Also many are designed to be emplaced below ground level, giving a high
resistance to terrorist threats. A 2010 report by a special committee
convened by the American Nuclear Society showed that many safety
provisions necessary, or at least prudent, in large reactors are not
necessary in the small designs forthcoming. This is largely due to their
higher surface area to volume (and core heat) ratio compared with large
units. It means that a lot of the engineering for safety including heat
removal in large reactors is not needed in the small reactorsd. Since
small reactors are envisaged as replacing fossil fuel plants in many
situations, the emergency planning zone required is designed to be no
more than about 300 m radius. The combined tables from this report
are appended, along with notes of some early small water-, gas-, and
liquid metal-cooled reactors.
Licensing is potentially a challenge for SMRs, as design
certification, construction and operation licence costs are not
necessarily less than for large reactors. Several developers have
engaged with the Canadian Nuclear Safety Commission's (CNSC's)
pre-licensing vendor design review process, which identifies fundamental
barriers to licensing a new design in Canada and assures that a
resolution path exists. The pre-licensing review is essentially a
technical discussion, phase 1 of which involves about 5000 hours of
staff time, considering the conceptual design and charged to the
developer. Phase 2 is twice that, addressing system-level design.
A World Nuclear Association 2015 report on SMR standardization of licensing and harmonization of regulatory requirements17 said that the enormous potential of SMRs rests on a number of factors:
- Because of their small size and modularity, SMRs could almost be
completely built in a controlled factory setting and installed module by
module, improving the level of construction quality and efficiency.
- Their small size and passive safety features lend them to countries with smaller grids and less experience of nuclear power.
- Size, construction efficiency and passive safety systems (requiring
less redundancy) can lead to easier financing compared to that for
larger plants.
- Moreover, achieving ‘economies of series production’ for a specific SMR design will reduce costs further.
The World Nuclear Association lists the features of an SMR, including:
- Small power and compact architecture and usually (at least for
nuclear steam supply system and associated safety systems) employment of
passive concepts. Therefore there is less reliance on active safety
systems and additional pumps, as well as AC power for accident
mitigation.
- The compact architecture enables modularity of fabrication
(in-factory), which can also facilitate implementation of higher quality
standards.
- Lower power leading to reduction of the source term as well as smaller radioactive inventory in a reactor (smaller reactors).
- Potential for sub-grade (underground or underwater) location of the reactor unit providing more protection from natural (e.g. seismic or tsunami according to the location) or man-made (e.g. aircraft impact) hazards.
- The modular design and small size lends itself to having multiple units on the same site.
- Lower requirement for access to cooling water – therefore suitable
for remote regions and for specific applications such as mining or
desalination.
- Ability to remove reactor module or in-situ decommissioning at the end of the lifetime.
In 2020 the IAEA published an update of its SMR book, Advances in Small Modular Reactor Technology Developments, with contributions from developers covering over 70 designs.
The IAEA has a programme assessing a conceptual multi-application
small light water reactor (MASLWR) design with integral steam
generators, focused on natural circulation of coolant, and in 2003
the US DOE published a report on this MASLWR conceptual design. Several
of the integral PWR designs below have some similarities.
There are a number of small modular reactors coming forward requiring
fuel enriched at the top end of what is defined as low-enriched uranium
(LEU) – 20% U-235. The US Nuclear Infrastructure Council (NIC) has
called for some of the downblending of military HEU to be only to
about 19.75% U-235, so as to provide a small stockpile of fuel which
would otherwise be very difficult to obtain (since civil enrichment
plants normally cannot go above 5%). A reserve of 20 tonnes of
high-assay low-enriched uranium (HALEU) has been suggested. The NIC
said that the only supply of fuel for many advanced reactors under
development would otherwise be foreign-enriched uranium. “Without a
readily available domestic supply of higher enriched LEU in the USA, it
will be extremely difficult to conduct research on advanced reactors,
potentially driving American innovators overseas.” In 2019 the DOE
contracted with Centrus Energy to deploy a cascade of large centrifuges
to produce HALEU fuel for advanced reactors. Urenco USA has announced
its readiness to supply HALEU from a dedicated production line at its
New Mexico plant.
US support for SMRs
In January 2012 the DOE called for applications from industry to
support the development of one or two US light-water reactor designs,
allocating $452 million over five years through the SMR Licensing
Technical Support (LTS) programme. Four applications were made, from
Westinghouse, Babcock & Wilcox, Holtec, and NuScale Power, the units
ranging from 225 down to 45 MWe. The DOE announced its decision in
November 2012 to support the B&W 180 MWe mPower design, to be
developed with Bechtel and TVA. Through the five-year cost-share
agreement, the DOE would invest up to half of the total project cost,
with the project's industry partners at least matching this. The total
would be negotiated between the DOE and B&W, and the DOE had paid
$111 million by the end of 2014 before announcing that funds were cut
off due to B&W shelving the project. However B&W is not
required to repay any of the DOE money, and the project, capped at $15
million per year, is now under BWX Technologies. The company had spent
more than $375 million on the mPower programme to February 2016.
In March 2012 the DOE signed agreements with three companies
interested in constructing demonstration small reactors at its Savannah
River site in South Carolina. The three companies and reactors are:
Hyperion (now Gen4 Energy) with a 25 MWe fast reactor, Holtec with a 160
MWe PWR, and NuScale with its 45 MWe PWR (since increased to 60 MWe and
then to 77 MWe – see below). The agreements
concerned the provision of land but not finance. The DOE was in
discussion with four further small reactor developers regarding similar
arrangements, aiming to have in 10-15 years a suite of small reactors
providing power for the DOE complex. (Over 1953-1991, Savannah River was
where a number of production reactors for weapons plutonium and tritium
were built and run.)
In March 2013 the DOE called for applications for second-round
funding, and proposals were made by Westinghouse, Holtec, NuScale,
General Atomics, and Hybrid Power Technologies, the last two being for
EM2 and Hybrid SMR, not PWRs. Other (non-PWR) small reactor designs will
have modest support through the Reactor Concepts RD&D programme. A
late application "from left field" was from National Project Management
Corporation (NPMC) which includes a cluster of regional partners in the
state of New York, South Africa’s PBMR company, and National Grid, the
UK-based grid operator with 3.3 million customers in New York,
Massachusetts and Rhode Island.*
* The project is for an HTR of 165 MWe, apparently the earlier
direct-cycle version of the shelved PBMR, emphasising its ‘deep burn’
attributes in destroying actinides and achieving high burn-up at high
temperatures. The PBMR design was a contender with Westinghouse backing
for the US Next-Generation Nuclear Power (NGNP) project, which has
stalled since about 2010.
In December 2013 the DOE announced that a further grant would be
made to NuScale on a 50-50 cost-share basis, for up to $217 million
over five years, to support design development and NRC certification and
licensing of its initially 45 MWe small reactor design, subsequently
increased to 60 MWe and then 77 MWe. In mid-2013 NuScale launched
the Western Initiative for Nuclear (WIN) –
a broad, multi-western state collaboration – to study the demonstration
and deployment of multi-module NuScale SMR plants in the western USA.
WIN includes Energy Northwest (ENW) in Washington and Utah Associated
Municipal Power Systems (UAMPS). It is now called the Carbon-Free Power
Project. A demonstration NuScale SMR built as part of Project WIN was
projected to be operational by 2024, at the DOE’s Idaho National
Laboratory (INL), with UAMPS as the owner and ENW the operator. This
would be followed by a full-scale (originally 12- but now six-module)
plant there owned by UAMPS, run by Energy Northwest, and costing
$5000/kW on an overnight basis, hence about $3.0 billion, with an
expected levelized cost of electricity (LCOE) of $58/MWh from
2030.
In January 2014 Westinghouse announced that was suspending work on
its small modular reactors in the light of inadequate prospects for
multiple deployment. The company said that it could not justify the
economics of its SMR without government subsidies, unless it could
supply 30 to 50 of them. It was therefore delaying its plans,
though small reactors remain on its agenda. In 2016 however, the company
was much more positive about SMRs. See also UK Support
subsection below. However, in March 2017 BWXT suspended work on
the mPower design, after Bechtel withdrew from the project.
The Small Modular Reactor Research and Education Consortium (SmrREC) has been set up by Missouri University of Science and Technology
to investigate the economics of deploying multiple SMRs in the country.
SmrREC has constructed a comprehensive model of the business,
manufacturing and supply chain needs for a new SMR-centric nuclear
industry.
Early in 2016 developers and potential customers for SMRs set up the SMR Start consortium to
advance the commercialization of SMR reactor designs. Members of the
consortium include Bechtel, BWX Technologies, Dominion, Duke Energy,
Energy Northwest, Fluor, GE Hitachi Nuclear Energy, Holtec, NuScale,
Ontario Power, PSEG Nuclear, Southern Nuclear, Tennessee Valley
Authority (TVA) and UAMPS. The organization will represent the companies
in interactions with the US Nuclear Regulatory Commission (NRC),
Congress and the executive branch on small reactor issues. US industry
body the Nuclear Energy Institute (NEI) is assisting in the formation of
the consortium, and is to work closely with the organization on
policies and priorities relating to small reactor technology.
SMR Start has called for the DOE’s LTS programme for SMRs to be
extended to 2025 with an increase in funding. It pointed out: "Private
companies and DOE have invested over $1 billion in the development of
SMRs. However, more investment, through public-private partnerships is
needed in order to assure that SMRs are a viable option in the
mid-2020s. In addition to accomplishing the public benefit from SMR
deployment, the federal government would receive a return on investment
through taxes associated with investment, job creation and economic
output over the lifetime of the SMR facilities that would otherwise not
exist without the US government's investment.”
In February 2016 TVA said it was still developing a site at Oak Ridge
for a SMR and would apply for an early site permit (ESP, with no
technology identified) for Clinch River in May with a view to building
up to 800 MWe of capacity there. TVA has expanded discussions from
B&W to include three other light-water SMR vendors. The DOE is
supporting this ESP application financially from its SMR Licensing
Technical Support Program, and in February 2016 DOE said it was
committed to provide $36.3 million on cost-share basis to TVA.
In February 2021 TVA published a notice of intent to prepare a
programmatic environmental impact statement on the potential effects of
the construction, operation and decommissioning of an advanced nuclear
reactor technology park at Clinch River. The park would contain one or
more advanced nuclear reactors with a total electrical output of up to
800 MWe.
Another area of small reactor development is being promoted by the DOE’s Advanced Research Projects Agency – Energy (ARPA-E)
set up under a 2007 act. This focuses on high-potential, high-impact
energy technologies that are too early for private-sector investment.
ARPA-E is now beginning a new fission programme to examine microreactor
technologies, below 10 MWe. This will solicit R&D project proposals
for such reactors, which must have very high safety and security margins
(including autonomous operations), be proliferation resistant,
affordable, mobile, and modular. Targeted applications include remote
sites, backup power, maritime shipping, military instillations, and
space missions.
The DOE in 2015 established the Gateway for Accelerated Innovation in Nuclear (GAIN)
initiative led by Idaho National Laboratory (INL) "to provide the
new nuclear energy community with access to the technical, regulatory
and financial support necessary to move new nuclear reactor designs
toward commercialization. GAIN is based on feedback from the nuclear
community and provides a single point of access to the broad range of
capabilities – people, facilities, infrastructure, materials and
data – across the Energy Department and its national laboratories."
In January 2016 the DOE made grants of up to $40 million to X-energy
for its Xe-100 pebble-bed HTR, and to Southern Company for the molten
chloride fast reactor (MCFR) project being developed with TerraPower and
Oak Ridge National Laboratory (ORNL).
In mid-2016 the DOE made GAIN grants of nuclear energy vouchers
totalling $2 million including to Terrestrial Energy with Argonne
National Laboratory, Transatomic Power with ORNL, and Oklo Inc with
Argonne and INL for their respective reactor designs. A second round of
GAIN voucher grants totalling $4.2 million was made in mid-2017,
including to Terrestrial and Transatomic Power both with Argonne,
Holtec’s SMR Inventec for the SMR-160 at ORNL, Oklo Inc with Sandia and
Argonne, and Elysium with INL and Argonne.
In April 2018, the DOE selected 13 projects to receive $60 million of
cost-shared R&D funding for advance nuclear technologies, including
the first awards under the US Industry Opportunities for Advance
Nuclear Technology Development initiative.
In September 2018 the Nuclear Energy Innovation Capabilities Act and
the Department of Energy Research and Innovation Act passed Congress.
The first enables private and public institutions to carry out civilian
research and development of advanced nuclear energy technologies.
Specifically, the Act established the National Reactor Innovation Center
to facilitate the siting of privately=funded advanced reactor
prototypes at DOE sites through partnerships between the DOE and private
industry. The second Act combines seven previously passed science bills
to provide policy direction to the DOE on nuclear energy research and
development.
In October 2018 the DOE announced that it was proposing to convert
metallic high-assay low-enriched uranium (HALEU), with enrichment levels
between 5% and 20% U-235, into fuel for research and development
purposes. This would be at Idaho National Laboratory's Materials and
Fuels Complex and/or the Idaho Nuclear Technology and Engineering
Center, to support the development of new reactor technologies with
higher efficiencies and longer core lifetimes.
The US Nuclear Regulatory Commission (NRC) has released a draft white
paper on its strategy for reviewing licensing applications for advanced
non-light water reactor technologies. The NRC said it expects to
finalize the draft paper by November, with submission of the first
non-LWR application expected by December 2019. By mid-2019 the NRC had
been formally notified by six reactor designers of their intention to
seek design approval. These included three MSRs, one HTR, one FNR, and
the Westinghouse eVinci heatpipe reactor. In December 2019 the Canadian
Nuclear Safety Commission (CNSC) and the US NRC selected Terrestrial
Energy's Integral Molten Salt Reactor (IMSR) for the first joint
technical review of an advanced, non-light water nuclear reactor.
In May 2020 the DOE launched the Advanced Reactor Demonstration
Program (ARDP) offering funds, initially $160 million, on a cost-share
basis for the construction of two advanced reactors that could be
operational within seven years. The ARDP will concentrate resources on
designs that are "affordable" to build and operate. The programme would
also extend to risk reduction for future demonstrations, and include
support under the Advanced Reactor Concepts 2020 pathway for innovative
and diverse designs with the potential to be commercial in the
mid-2030s. Testing and assessing advanced technologies would be carried
out at the Idaho National Laboratory's National Reactor Innovation
Center (NRIC). The NRIC started up in August 2019 as part of the DOE's
Gateway for Accelerated Innovation in Nuclear (GAIN) initiative, which
aims to accelerate the development and commercialization of advanced
nuclear technologies. In October 2020 grants of $80 million each
were made to TerraPower and X-energy to build demonstration plants that
can be operational within seven years.
In December 2020 the DOE announced initial $30 million funding under
the ARDP for five US-based teams developing affordable reactor
technologies to be deployed over 10-14 years: Kairos Power for the
Hermes Reduced-Scale Test Reactor, a scaled-down version of its fluoride
salt-cooled high temperature reactor (KP-FHR); Westinghouse for the
eVinci microreactor; BWXT Advanced Technologies for the BWXT Advanced
Nuclear Reactor (BANR); Holtec for its SMR-160; and Southern Company for
its Molten Chloride Reactor Experiment, a 300 kWt reactor project to
provide data to inform the design of a demonstration molten chloride
fast reactor (MCFR) using TerraPower's technology.
The DOE plans to build the Microreactor Applications Research
Validation and Evaluation (MARVEL) reactor, a 100 kWt microreactor at
Idaho. It is designed to perform research and development on various
operational features of microreactors to improve their integration with
end-user applications and is described in the Research Reactors information page.
In November 2021, among other advanced reactor projects, the DOE
funded the second phase of a study on the potential for small reactors
in Puerto Rico, at two suggested sites.
NuScale has announced that the DOE in 2022 would fund Ukraine's State
Scientific and Technical Center for Nuclear and Radiation Safety to
conduct an independent review of NuScale Power's safety analysis report
for its SMR technology. The review will be accessible to any Ukrainian
utility interested in deploying an SMR.
UK support for SMRs
The UK government in 2014 published a report on SMR concepts,
feasibility and potential in the UK. It was produced by a consortium led
by the National Nuclear Laboratory (NNL). Following this, a second
phase of work is intended to provide the technical, financial and
economic evidence base required to support a policy decision on SMRs. If
a future decision was to proceed with UK development and deployment of
SMRs, then further work on the policy and commercial approach to
delivering them would need to be undertaken, which could lead to a
technology selection process for UK generic design assessment (GDA).
In March 2016 the UK Department of Energy & Climate Change (DECC)
called for expressions of interest in a competition to identify the
best value SMR for the UK. This relates to a government announcement in
November 2015 that it would invest at least £250 million over five years
in nuclear R&D including SMRs. DECC said the objective of the
initial phase was "to gauge market interest among technology developers,
utilities, potential investors and funders in developing,
commercializing and financing SMRs in the UK." It said the initial stage
would be a "structured dialogue" between the government and
participants, using a published set of criteria, including that the
SMR design must “be designed for manufacture and assembly, and … able
to achieve in-factory production of modular components or systems
amounting to a minimum of 40% of the total plant cost.”
In December 2017, the Department for Business, Energy &
Industrial Strategy (BEIS), DECC's successor department, announced that
the SMR competition had been closed. Instead, a new two-phase advanced
modular reactor competition was launched, designed to incorporate a
wider range of reactor types. Total funding for the Advanced Modular
Reactor (AMR) Feasibility and Development (F&D) project is up to £44
million, and 20 bids had been received by the initial deadline of 7
February 2018. In September 2018 it was announced that the
following eight organisations were awarded contracts up to £300,000 to
produce feasibility studies for the first phase of the AMR F&D
project: Advanced Reactor Concepts (ARC-100); DBD (representing China's
Institute of Nuclear and New Energy Technology's HTR-PM); LeadCold
(SEALER-UK); Moltex Energy (Stable Salt Reactor); Tokamak Energy
(compact spherical modular fusion reactor); U-Battery Developments
(U-Battery); Ultra Safe Nuclear (Micro-Modular Reactor); and
Westinghouse (Westinghouse LFR).
In July 2020, under its AMR programme, BEIS awarded £10 million to
each of: Westinghouse, for its 450 MWe LFR; U-Battery consortium for its
4 MWe HTR; and Tokamak Energy for its compact fusion reactor project. A
further £5 million will be for British companies and start-ups to
develop new ways of manufacturing advanced nuclear parts for modular
reactor projects both at home and abroad. Another £5 million is to
strengthen the country’s nuclear regulatory regime as it engages with
advanced nuclear technologies such as these.
In March 2019 BEIS released a 2016 report on microreactors
that defined them as having a capacity up to 100 MWt/30 MWe, and
projecting a global market for around 570 units of an average 5 MWe by
2030, total 2850 MWe. It notes that they are generally not
water-moderated or water cooled, but "use a compact reactor and heat
exchange arrangement, frequently integrated in a single reactor vessel."
Most are HTRs.
In 2015 Westinghouse had presented a proposal for a “shared design
and development model" under which the company would contribute its SMR
conceptual design and then partner with UK government and industry to
complete, license and deploy it. The partnership would be structured as a
UK-based enterprise jointly owned by Westinghouse, the UK government
and UK industry. In October 2016 the company said it would work
with UK shipbuilder Cammell Laird as well as the UK’s Nuclear Advanced
Manufacturing Research Centre (NAMRC) on a study to explore potential
design efficiencies to reduce the lead times of its SMR.
NuScale has said that it aims to deploy its SMR technology in the UK
with UK partners, so that the first of its units could be in operation
by the mid-2020s. In September 2017 the company released its five-point
UK SMR action plan. Rolls-Royce submitted a detailed design to the
government for a 220 MWe SMR unit.
In November 2021 the UK government announced that it would contribute
£210 million in grant funding to Rolls-Royce SMR to match private
investment in this venture. Rolls-Royce Group, BNF Resources UK and
Exelon Generation will invest £195 million over about three years in it.
Rolls-Royce said the SMR business, which will continue to seek further
investment, will now "proceed rapidly with a range of parallel delivery
activities, including entry to the UK generic design assessment (GDA)
process and identifying sites for the factories which will manufacture
the modules that enable onsite assembly of the power plants." The
reactor is designed for hydrogen and synthetic fuel manufacturing as
well as electricity generation. The Rolls-Royce SMR consortium,
involving many of the major UK engineering firms, aims to build 16
reactors, each a pressurized water type of 470 MWe.
Canadian support for SMRs
A June 2016 report for
the Ontario Ministry of Energy focused on nine designs under 25 MWe for
off-grid remote sites. All had a medium level of technology readiness
and were expected to be competitive against diesel. Two designs were
integral PWRs of 6.4 and 9 MWe, three were HTRs of 5, 8 and 16
MWe, two were sodium-cooled fast reactors (SFRs) of 1.5/2.8 and 10
MWe, one was a lead-cooled fast reactor (LFR) of 3-10 MWe, and one
was an MSR of 32.5 MWe. Four were under 5 MWe (an SFR, LFR, and two
HTRs). Ontario distinguishes ‘grid scale’ SMRs above 25 MWe from
these (very) small-scale reactors.
The Canadian Nuclear Safety Commission
(CNSC) has been conducting pre-licensing vendor design reviews –
an optional service to assess a nuclear power plant design based on a
vendor's reactor technology – for ten* small reactors with
capacities in the range of 3-300 MWe. Two further agreements for design
review are being negotiated for StarCore's HTR and Westinghouse's
eVinci. In May 2021 it commenced a formal licence review of the 15 MWt
MMR-5 for Global First Power (a joint venture between Ultra Safe Nuclear
Corporation and Ontario Power Generation).
* Terrestrial Energy’s IMSR; USNC’s MMR-5 and MMR-10; LeadCold
Nuclear’s SEALER; ARC Nuclear’s ARC-100; Moltex’s Stable Salt Reactor;
SMR’s SMR-160; NuScale’s Power Module; U-Battery's U-Battery, GE
Hitachi's BWRX-300; X-energy's Xe-100.
In June 2017 Canadian Nuclear Laboratories
(CNL) invited expressions of interest in SMRs. This resulted in
many responses, including 19 for siting a demonstration or prototype
reactor at a CNL-managed site. CNL aims to have a new SMR at its Chalk
River site by 2026. Global First Power with its partners Ontario
Power Generation and Ultra-Safe Nuclear Corporation was the first to get
to the third stage of CNL’s siting evaluation, with its MMR, a 5 MWe
HTR. In February 2019 CNL announced that StarCore Nuclear and
Terrestrial Energy had qualified to enter the due diligence (second)
stage of its siting evaluation for their 14 MWe HTR and 195 MWe IMSR
respectively.
In November 2019 CNL announced that Kairos Power, Moltex Canada,
Terrestrial Energy and Ultra Safe Nuclear Corporation (USNC) had been
selected as the first recipients of support under its Canadian Nuclear Research Initiative
(CNRI). This is designed to accelerate SMR deployment by enabling
research and development on particular projects and connecting global
vendors of SMR technology with the facilities and expertise within
Canada's national nuclear laboratories. Recipients are expected to match
the value contributed by CNL either in monetary or in-kind
contributions.
In November 2018 the Canadian government released its SMR Roadmap,
a 10-month nationwide study of SMR technology. The report
concludes that Generation IV SMR development is a response to
market forces for "smaller, simpler and cheaper" nuclear energy, and the
large global market for this technology will be "driven not just by
climate change and clean energy policies, but also by the imperatives of
energy security and access." In October 2020 the Minister for
Innovation, Science & Industry announced a C$20 million investment
in Terrestrial Energy to accelerate development of its Integral Molten
Salt Reactor (IMSR), the first grant from Canada’s Strategic Innovation
Fund.
In December 2019 Saskatchewan and New Brunswick agreed to work with
Ontario in promoting SMRs to "unlock economic potential across Canada,
including rural and remote regions" in line with the national SMR
Roadmap. In August 2020 Alberta joined in, flagging the potential for
SMRs to be used for the province's northern oil sands industry. The
agreement is to also address key issues for SMR deployment including
technological readiness, regulatory frameworks, economics and financing,
nuclear waste management and public and indigenous engagement. In
2021 Alberta’s largest oil sands producers formed an alliance to
consider ways to achieve net zero greenhouse gas emissions by 2050, with
SMRs being part of the means.
In October 2020 Ontario Power Generation (OPG) announced that it
would take forward engineering and design work with three developers of
grid-scale SMRs – GE Hitachi (GEH), Terrestrial Energy and
X-energy – to support remote area energy needs. The focus is
on GEH’s 300 MWe BWRX-300, Terrestrial’s 192 MWe Integral Molten Salt
Reactor, and X-energy’s 80 MWe Xe-100 high-temperature SMRs. All three
are in phase 2 of the CNSC’s vendor design review process. GEH is
setting up a Canadian supply chain for its BWRX-300.
In November 2020 New Brunswick Power and Moltex Energy were joined by
ARC Canada in setting up an SMR vendor cluster at Point Lepreau, and in
March 2021 the Canadian government announced C$56 million support for
this, mostly for the Moltex Stable Salt Reactor – Wasteburner (SSR-W)
project.
Chinese support for SMRs
The most advanced small modular reactor project is in China, where
Chinergy is starting to build the 210 MWe HTR-PM, which consists of twin
250 MWt high-temperature gas-cooled reactors (HTRs) which build on the
experience of several innovative reactors in the 1960s to 1980s.
CNNC New Energy Corporation, a joint venture of CNNC (51%) and China
Guodian Corp, is promoting the ACP100 reactor. A preliminary safety
analysis report for a single unit demonstration plant at Changjiang was
approved in April 2020.
However, China is also developing small district heating reactors of
100 to 200 MWt capacity which may have a strong potential evaluated at
around 400 units. The heat market is very large in northern China, now
almost exclusively served by coal, causing serious pollution,
particularly by dust, particulates, sulfur, and nitrogen oxides.
Overall SMR research and development in China is very active, with vigorous competition among companies encouraging innovation.
Other countries
Urenco has called for European development of very small – 4 MWe –
'plug and play' inherently-safe reactors based on graphite-moderated HTR
concepts. It is seeking government support for a prototype "U-Battery"
which would run for 5-10 years before requiring refuelling or servicing.
Already operating in a remote corner of Siberia are four small units
at the Bilibino co-generation plant. These four 62 MWt (thermal) units
are an unusual graphite-moderated boiling water design with water/steam
channels through the moderator. They produce steam for district heating
and 11 MWe (net) electricity each, remote from any grid. They are the
world’s smallest commercial power reactors and have performed well since
1976, much more cheaply than fossil fuel alternatives in the severe
climate of this Arctic region, but are due to be retired by 2023.
Looking ahead, and apart from its barge-mounted ones, Rosatom is not positive about small reactors generally.
Also in the small reactor category are the Indian 220 MWe pressurized
heavy water reactors (PHWRs) based on Canadian technology, and the
Chinese 300-325 MWe PWR such as built at Qinshan Phase I and at Chashma
in Pakistan, and now called CNP-300. The Nuclear Power Corporation of
India (NPCIL) is now focusing on 540 MWe and 700 MWe versions of its
PHWR, and is offering both 220 and 540 MWe versions internationally.
These small established designs are relevant to situations requiring
small to medium units, though they are not state of the art technology.
Another significant line of development is in very small fast
reactors of under 50 MWe. Some are conceived for areas away from
transmission grids and with small loads; others are designed to operate
in clusters in competition with large units.
Other, mostly larger new designs are described in the information page on Advanced Nuclear Power Reactors.
In December 2019 CEZ in the Czech Republic said it was focusing on 11
SMR designs including these seven: Rosatom's RITM-200, GE Hitachi
Nuclear Energy's BWRX-300, NuScale Power's SMR, China National Nuclear
Corporation's ACP100, Argentina's CAREM, the South Korean SMART, and
Holtec International's SMR-160.
Small reactors operating
Name |
Capacity |
Type |
Developer |
CNP-300 |
300 MWe |
PWR |
SNERDI/CNNC, Pakistan & China |
PHWR-220 |
220 MWe |
PHWR |
NPCIL, India |
EGP-6 |
11 MWe |
LWGR |
at Bilibino, Siberia (cogen, soon to retire) |
KLT-40S |
35 MWe |
PWR |
OKBM, Russia |
RITM-200 |
50 MWe |
Integral PWR, civil marine |
OKBM, Russia |
Small reactor designs under construction
Name |
Capacity |
Type |
Developer |
CAREM25 |
27 MWe |
Integral PWR |
CNEA & INVAP, Argentina |
HTR-PM |
210 MWe |
Twin HTR |
INET, CNEC & Huaneng, China |
ACP100/Linglong One |
125 MWe |
Integral PWR |
CNNC, China |
BREST |
300 MWe |
Lead FNR |
RDIPE, Russia |
Small reactors for near-term deployment – development well advanced
Name |
Capacity |
Type |
Developer |
VBER-300 |
300 MWe |
PWR |
OKBM, Russia |
NuScale Power Module |
77 MWe |
Integral PWR |
NuScale Power + Fluor, USA |
SMR-160 |
160 MWe |
PWR |
Holtec, USA + SNC-Lavalin, Canada |
SMART |
100 MWe |
Integral PWR |
KAERI, South Korea |
BWRX-300 |
300 MWe |
BWR |
GE Hitachi, USA |
PRISM |
311 MWe |
Sodium FNR |
GE Hitachi, USA |
Natrium |
345 MWe |
Sodium FNR |
TerraPower + GE Hitachi, USA |
ARC-100 |
100 MWe |
Sodium FNR |
ARC with GE Hitachi, USA |
Integral MSR |
192 MWe |
MSR |
Terrestrial Energy, Canada |
Seaborg CMSR |
100 MWe |
MSR |
Seaborg, Denmark |
Hermes prototype |
35 MWt |
MSR-Triso |
Kairos, USA |
RITM-200M |
50 MWe |
Integral PWR |
OKBM, Russia |
RITM-200N |
55 MWe |
Integral PWR |
OKBM, Russia |
BANDI-60S |
60 MWe |
PWR |
Kepco, South Korea |
Xe-100 |
80 MWe |
HTR |
X-energy, USA |
ACPR50S |
60 MWe |
PWR |
CGN, China |
Moltex SSR-W |
300 MWe |
MSR |
Moltex, UK |
Small reactor designs at earlier stages (or shelved)
Name |
Capacity |
Type |
Developer |
EM2 |
240 MWe |
HTR, FNR |
General Atomics (USA) |
FMR |
50 MWe |
HTR, FNR |
General Atomics + Framatome |
VK-300 |
300 MWe |
BWR |
NIKIET, Russia |
AHWR-300 LEU |
300 MWe |
PHWR |
BARC, India |
CAP200 LandStar-V |
220 MWe |
PWR |
SNERDI/SPIC, China |
SNP350 |
350 MWe |
PWR |
SNERDI, China |
ACPR100 |
140 MWe |
Integral PWR |
CGN, China |
IMR |
350 MWe |
Integral PWR |
Mitsubishi Heavy Ind, Japan* |
Westinghouse SMR |
225 MWe |
Integral PWR |
Westinghouse, USA* |
mPower |
195 MWe |
Integral PWR |
BWXT, USA* |
UK SMR |
470 MWe |
PWR |
Rolls-Royce SMR, UK |
PBMR |
165 MWe |
HTR |
PBMR, South Africa* |
HTMR-100 |
35 MWe |
HTR |
HTMR Ltd, South Africa |
MCFR |
large? |
MSR/FNR |
Southern Co, TerraPower, USA |
SVBR-100 |
100 MWe |
Lead-Bi FNR |
AKME-Engineering, Russia* |
Westinghouse LFR |
300 MWe |
Lead FNR |
Westinghouse, USA |
TMSR-SF |
100 MWt |
MSR |
SINAP, China |
PB-FHR |
100 MWe |
MSR |
UC Berkeley, USA |
Moltex SSR-U |
150 MWe |
MSR/FNR |
Moltex, UK |
Thorcon TMSR |
250 MWe |
MSR |
Martingale, USA |
Leadir-PS100 |
36 MWe |
Lead-cooled |
Northern Nuclear, Canada |
Very small reactor designs being developed (up to 25 MWe)
Name |
Capacity |
Type |
Developer |
U-battery |
4 MWe |
HTR |
Urenco-led consortium, UK |
Starcore |
10-20 MWe |
HTR |
Starcore, Quebec |
MMR-5/-10 |
5 or 10 MWe |
HTR |
UltraSafe Nuclear, USA |
Holos Quad |
3-13 MWe |
HTR |
HolosGen, USA |
Gen4 module |
25 MWe |
Lead-bismuth FNR |
Gen4 (Hyperion), USA |
Xe-Mobile |
1-5 MWe |
HTR |
X-energy, USA |
BANR |
50 MWt |
HTR |
BWXT, USA |
Sealer |
3-10 MWe |
Lead FNR |
LeadCold, Sweden |
eVinci |
0.2-5 MWe |
Heatpipe FNR |
Westinghouse, USA |
Aurora |
1.5 MWe |
Heatpipe FNR |
Oklo, USA |
NuScale micro |
1-10 MWe |
Heatpipe |
NuScale, USA |
See also IAEA Advances
in Small Modular Reactor Technology Developments, A Supplement to: IAEA
Advanced Reactors Information system (ARIS), 2020 Edition.
* Well-advanced designs understood to be on hold or abandoned.
Military developments of small power reactors from 1950s
US experience and plans
About five decades ago the US Army built eight reactors, five of them
portable or mobile. PM1 successfully powered a remote air/missile
defence radar station on a mountain top near Sundance, Wyoming for six
years to 1968, providing 1 MWe. At Camp Century in northern Greenland
the 10 MWt, 1.56 MWe plus 1.05 GJ/hr PM-2A was assembled from
prefabricated components, and ran from 1960-64 on high-enriched uranium
fuel. Another was the 9 MWt, 1.5 MWe (net) PM-3A reactor which operated
at McMurdo Sound in Antarctica from 1962-72, generating a total of 78
million kWh and providing heat. It used high-enriched uranium fuel and
was refuelled once, in 1970. MH-1A was the first floating nuclear power
plant operating in the Panama Canal Zone from 1968-77 on a converted
Liberty ship. It had a 45 MWt/10 MWe (net) single-loop PWR which used
low-enriched uranium (4-7%). It used 541 kg of U-235 over ten years and
provided power for nine years at 54% capacity factor.
ML-1 was a smaller and more innovative 0.3 MWe mobile power plant
with a water-moderated HTR using pressurized nitrogen at 650°C to drive a
Brayton closed cycle gas turbine. It used HEU in a cluster of 19 pins,
the core being 56 cm high and 56 cm diameter. It was tested over 1962-66
in Idaho. It was about the size of a standard shipping container and
was truck-mobile and air-transportable, with 12-hour set-up. The control
unit was separate, to be located 150 m away.
All these were outcomes of the Army Nuclear Power Program (ANPP) for
small reactor development – 0.1 to 40 MWe – which ran from 1954-77.
ANPP became the Army Reactor Office (ARO) in 1992. More recently (2010)
the DEER (Deployable Electric Energy Reactor) was being commercialized
by Radix Power & Energy for forward military bases or remote mining
sites. See later subsection.
A 2018 report from the US Army
analysed the potential benefits and challenges of mobile nuclear power
plants (MNPPs) with very small modular reactor (vSMR) technology. This
followed a 2016 report on Energy Systems for Forward/Remote Operating Bases.
The purpose is to reduce supply vulnerabilities and operating costs
while providing a sustainable option for reducing petroleum demand and
consequent vulnerability. MNPPs would be portable by truck or large
aircraft and if abroad, returned to the USA for refuelling after 10-20
years. They would load-follow and run on low-enriched uranium (<20%),
probably as TRISO (tristructural-isotropic) fuel in high-temperature
gas-cooled reactors (HTRs).
In January 2019 the Department of Defense (DOD) Strategic
Capabilities Office solicited proposals for a 'small mobile reactor'
design which could address electrical power needs in rapid response
scenarios – Project Pele. These would make domestic infrastructure
resilient to an electrical grid attack and change the logistics of
forward operating bases, both by making more energy available and by
simplifying fuel logistics needed to support existing, mostly
diesel-powered, generators. They would also enable a more rapid response
during humanitarian assistance and disaster relief operations. "Small
mobile nuclear reactors have the potential to be an across-the-board
strategic game changer for the DOD by saving lives, saving money, and
giving soldiers in the field a prime power source with increased
flexibility and functionality." The reactors need to be designed to be
operated by a crew of six, with one fully qualified engineer and a
single operator on duty at all times.
Each reactor should be an HTR with high-assay low-enriched uranium
(HALEU) TRISO fuel and produce a threshold power of 1-10 MWe for at
least three years without refuelling. It must weigh less than 40 tonnes
and be sized for transportability by truck, ship, and C-17 aircraft.
Designs must be "inherently safe", ensuring that a meltdown is
"physically impossible" in various complete failure scenarios such as
loss of power or cooling, and must use ambient air as their ultimate
heat sink, as well as being capable of passive cooling. The reactor must
be capable of being installed to the point of "adding heat" within 72
hours and of completing a planned shutdown, cool down, disconnect and
removal of transport in under seven days. The DOD announced its
preparation of an environmental impact statement for the reactor in
March 2020, and awarded $12-14 million contracts to three companies for
initial design work. Then BWXT Advanced Technologies and X-energy were
selected in March 2021 to develop a final engineering design by March
2022. Westinghouse has dropped out, and one of the two companies may be
commissioned in 2022 to build a prototype reactor.
The DOD in March 2021 said Project Pele is on track for full power
testing of a mobile reactor in 2023, with outdoor mobile testing of a
prototype microreactor built at Idaho National Laboratory or Oak Ridge
National Laboratory in 2024. The programme is also intended to spur
commercial development of HTRs. In September 2021 the DOD issued a draft
environmental impact statement for the construction and demonstration
operation of a prototype mobile microreactor.
In October the US Air Force announced that its first microreactor
would be at Eielson air force base in Alaska, near Fairbanks, to be
operational in 2027. This does not appear to be part of Project Pele.
The base has its own 15 MWe coal-fired power station already, with a
railway to supply it with fuel.
Russian experience
The Joint Institute for Power Engineering and Nuclear Research
(Sosny) in Belarus built two Pamir-630D truck-mounted small air-cooled
nuclear reactors in 1976, during the Soviet era. The entire plant
required several trucks. This was a 5 MWt/0.6 MWe HTR reactor using
45% enriched fuel with zirconium hydride moderator and driving a gas
turbine with dinitrogen tetroxide through the Brayton cycle. After some
operational experience the Pamir project was scrapped in 1985-86. It had
been preceded by the 1.5 MWe TES-3, a PWR mounted on four heavy tank
chassis, each self-propelled, with the modules (reactor, steam
generator, turbine, control) coupled onsite. The prototype started up in
1961 at Obninsk, operated to 1965, and was abandoned in 1969.
Since 2010 Sosny has been involved with Luch Scientific Production
Association (SRI SIA Luch) and Russia's N.A. Dollezhal Research and
Development Institute of Power Engineering (NIKIET or RDIPE)
to design a small transportable nuclear reactor. The new
design will be an HTR concept similar to Pamir but about 2.5 MWe.
A small Russian HTR which was being developed by NIKIET is the
Modular Transportable Small Power Nuclear Reactor (MTSPNR) for heat and
electricity supply of remote regions. It is described as a single
circuit air-cooled HTR with closed cycle gas turbine. It uses 20%
enriched fuel and is designed to run for 25 years without refuelling. A
twin unit plant delivers 2 MWe and/or 8 GJ/h. It is also known as GREM.
No recent information is available, but an antecedent is the Pamir, from
Belarus. More recently NIKIET has described the ATGOR – a transportable
HTR with up to six parallel commercial gas-turbine engines with two
independent heat sources (a nuclear reactor and a start-up diesel
fuelled combustor).
Another NIKIET project is the 6 MWt, 1 MWe Vityaz modular integral
light water reactor with two turbine generators, which is transportable
as four modules of up to 60 tonnes.
In 2015 it was reported that the Russian defence ministry had
commissioned the development of small mobile nuclear power plants for
military installations in the Arctic. A pilot project being undertaken
by Innovation Projects Engineering Company (IPEC) is a mobile low-power
nuclear unit to be mounted on a large truck, tracked vehicle or a
sledged platform. Production models will need to be capable of being
transported by military cargo jets and heavy cargo helicopters, such as
the Mil Mi-26. They need to be fully autonomous and designed for
years-long operation without refuelling, with a small number of
personnel, and remote control centre. It is assumed but not confirmed
that these reactors will be the MTSPNR.
Temperatures of small reactors
Many small reactors are designed for industrial heat applications as
well as power generation. So, while light water reactors are constrained
by pressure limitations and thus operate in the 300-400°C range, others
are higher temperature. Liquid metal fast reactors are in the 400-600°C
range, molten salt reactors are around 600-700°C, and high-temperature
reactors are 600-900°C.
Light water reactors
These are moderated and cooled by ordinary water and have the lowest
technological risk, being similar to most operating power and naval
reactors today. They mostly use fuel enriched to less than 5% U-235 with
no more than a six-year refuelling interval, and regulatory hurdles are
likely least of any small reactors.
US experience of small light water reactors (LWRs) has been of small military power plants, mostly PWRs – see above.
Some successful small reactors from the main national programme
commenced in the 1950s. One was the Big Rock Point BWR of 67 MWe which
operated for 35 years to 1997.
The US Nuclear Regulatory Commission is starting to focus on small
light-water reactors using conventional fuel, such as B&W,
Westinghouse, NuScale, and Holtec designs including integral types
(B&W, Westinghouse, NuScale). Beyond these in time and scope, “the
NRC intends to take full advantage of the experience and expertise” of
other nations which have moved forward with non light-water designs, and
it envisages “having a key role in future international regulatory
initiatives.”
Of the following designs, the KLT, VBER and Holtec SMR have
conventional pressure vessels plus external steam generators (PV/loop
design). The others mostly have the steam supply system inside the
reactor pressure vessel ('integral' PWR design). All have enhanced
safety features relative to current LWRs. All require conventional
cooling of the steam condenser.
In the USA major engineering and construction companies have taken
active shares in two projects: Fluor in NuScale, and Bechtel in B&W
mPower.
Three new concepts are alternatives to conventional land-based
nuclear power plants. Russia's floating nuclear power plant (FNPP) with a
pair of PWRs derived from icebreakers is well on the way to
commissioning, with the KLT-40S reactors described below and in
the Nuclear Power in Russia information
page. The next generation is expected to use RITM-200M reactors. China
has a similar project for its ACP100 SMR as a FNPP, whilst MIT is
developing a floating plant moored offshore with a reactor of about 200
MWe in the bottom part of a cylindrical platform. France's submerged
Flexblue power plant, using a 50-250 MWe reactor, was an early concept
but is now cancelled.
KLT-40S
Russia's KLT-40S
from OKBM Afrikantov is derived from the KLT-40 reactor well proven in
icebreakers and now – with low-enriched fuel – on a barge, for remote
area power supply. Here a 150 MWt unit produces 35 MWe (gross) as well
as up to 35 MW of heat for desalination or district heating (or 38.5 MWe
gross if power only). Burn-up is 45 GWd/t. Units are designed to run
3-4 years between refuelling with on-board refuelling capability and
used fuel storage. All fuel assemblies are replaced in each such
refuelling. At the end of a 12-year operating cycle the whole plant is
taken to a central facility for overhaul and storage of used fuel.
Operating plant lifetime is 40 years. Two units are mounted on a 21,500
tonne barge.
Although the reactor core is normally cooled by forced circulation
(four-loop), the design relies on convection for emergency cooling. Fuel
is uranium aluminium silicide with enrichment levels of 18.6%, giving
three-year refuelling intervals. A variant of this is the KLT-20,
specifically designed for floating nuclear plants. It is a two-loop
version with the same enrichment but with a ten-year refuelling
interval.
The first floating nuclear power plant, the Akademik Lomonosov, commenced construction in 2007, and was grid connected at Pevek in December 2019. (See also Floating nuclear power plants section in the information page on Nuclear Power in Russia.)
RITM-200M, RITM-200N
The RITM series is Russia's 'flagship' SMR design. The compact
RITM-200M will replace the KLT reactors to serve in floating nuclear
power plants, or optimized floating power units (OFPUs) as they are now
called by OKBM. It is derived from the OKBM Afrikantov's RITM-200 reactor units
in the LK-60 icebreakers and is an integral 175 MWt/50 MWe PWR with 12
steam generator cassettes inside the pressure vessel and four
coolant loops with external main circulation pumps. It has inherent
safety features, using low-enriched (<20%) fuel in 241 fuel
assemblies (compared with 199 in the icebreaker version). OFPUs will be
returned to base for servicing every 10 or 12 years and no onboard used
fuel storage is required. Operational lifetime is 60 years. Each reactor
can supply 730 GJ/h thermal power. Twin reactor units in containment
have a mass of 2600 tonnes and occupy 6.8 m × 14.6 m × 16.0 m
high, requiring only a 12,000 tonne barge – much smaller than the
KLT-40S units. A major challenge is the reliability of steam generators
and associated equipment which are much less accessible when inside the
reactor pressure vessel.
Rosatom is planning three OFPUs each with twin RITM-200M reactors at
Cape Nagloynyn to supply 330 MWe to the Baimskaya copper mining project
south of Bilibino and Pevek.
Onshore installation of the similar RITM-200N is also envisaged, with
one or more modules of 190 MWt/55 MWe, fuel enriched to almost 20% and
5-6 year fuel cycle. Reactor containment dimensions are 6 m ×
6 m × 15.5 m. The first plant is to be in Ust-Kuyga in
Yakutia. Rostechnadzor licensed this in August 2021, with construction
to begin in 2024 and operation expected in 2028. This will be a
reference plant for export sales.
The RITM-200B is a 209 MWt version and the RITM-400 is a 315 MWt version, both for icebreaker use.
CNP-300
This is based on the early Qinshan 1 reactor in China as a two-loop
PWR, with four operating in Pakistan. It is 1000 MWt, 325 MWe with a
design operating lifetime of 40 years. Fuel enrichment is 2.4-3.0%, with
refuelling at 12-month intervals. It was designed by Shanghai Nuclear
Energy Research & Design Institute (SNERDI).
SNP350
The SNP350 is SNERDI's development of the CNP-300, upgraded in many
respects to meet latest performance, economy, and safety requirements.
It is 1035 MWt, 350 MWe gross, with design operating lifetime of 60
years and digital I&C systems.
NuScale
The NuScale Power
Module is a 250 MWt, 77 MWe gross integral PWR with natural
circulation.* In December 2013 the US Department of Energy (DOE)
announced that it would support accelerated development of the design
for early deployment on a 50-50 cost share basis. An agreement for
$217 million over five years was signed in May 2014 by NuScale Power. In
September 2017, following acceptance of the company's design
certification application (DCA) by the US Nuclear Regulatory Commission
(NRC) earlier in the year, NuScale applied for the second part of its
loan guarantee with the US DOE.
* In November 2020, it was announced that "further value
engineering efforts" had resulted in the capacity of the NuScale Power
Module being 25% higher than its previous value of 200 MWt, 60 MWe
gross.
It will be factory-built with a three-metre diameter pressure vessel
and convection cooling, with the only moving parts being the control rod
drives. It uses standard PWR fuel enriched to 4.95% in normal PWR fuel
assemblies (but which are only 2 m long), with 24-month refuelling
cycle. Installed in a water-filled pool below ground level, the 4.6 m
diameter, 23 m high cylindrical containment vessel module weighs 640
tonnes and contains the reactor with steam generator above it. A
standard power plant would have 12 modules together giving about 924
MWe, though four-module and six-module plants are now envisaged also.
The multi-unit plants are called VOYGR. An overhead crane would hoist
each module from its pool to a separate part of the plant for
refuelling. Design operational lifetime is 60 years. It has full
passive cooling in operation and after shutdown for an indefinite
period, without even DC battery requirement. The NRC concluded in
January 2018 that NuScale's design eliminated the need for class 1E
backup power – a current requirement for all US nuclear
plants. It claims good load-following capability, in line with EPRI
requirements and also black start capability.
The UK’s National Nuclear Laboratory (NNL) has confirmed that the
reactor can run on MOX fuel. It also said that a VOYGR-12 plant with
full MOX cores could consume 100 tonnes of reactor-grade plutonium in
about 40 years, generating 200 TWh from it. This would be in line with
Areva’s proposal for using the UK plutonium stockpile, especially since
Areva is already contracted to make fuel for the NuScale reactor.
NuScale Power Module (NuScale)
The company had estimated in 2010 that overnight capital cost for a
12-module, 540 MWe plant would be about $4000 per kilowatt, this in 2014
had risen to $5078/kWe net, with the levelized cost of electricity
(LCOE) expected to be $100/MWh for first unit (or $90 for 'nth-of-a-kind').
In June 2018, the company announced that its reactor can generate 20%
more power than originally planned. Subject to NRC approval, this would
lower the overnight capital cost to about $4200 per kilowatt, and lower
the LCOE by 18%. With a further power increase late in 2020 the company
quoted a capital cost of $2850/kWe (for a 12-module 924 MWe plant).
The NuScale Power company was spun out of Oregon State University in
2007, though the original development was funded by the US Department of
Energy. After NuScale experienced problems in funding its development,
Fluor Corporation paid over $30 million for 55% of NuScale in October
2011. In May 2022 NuScale Power announced that it had merged
with Spring Valley Acquisition Corp. The combined company, NuScale
Power Corporation, is listed on the NYSE. Fluor continues to hold a
majority interest in the company, and provide it with engineering
services, project management, and administration and supply chain
support.
In April 2012 ARES Corporation agreed to assist in design and
licensing. March 2014 Enercon Services became a partner to assist with
design certification and licence applications. In October 2015 Ultra
Electronics agreed to contribute technical expertise. In July 2019
Doosan Heavy Industries brought its pressure vessel manufacturing
ability to the project and followed this with $104 million equity. Also
in July 2019 Sargent & Lundy agreed to support the plant design. In
April 2021 Japan’s JGC Holdings agreed to invest $40 million and, as EPC
contractor, to partner with Fluor in deployment of NuScale SMRs. In May
2021 Japan’s IHI invested $20 million cash and became a strategic
partner. In June 2021 GS Energy North America joined them, as did
Samsung in July. All these contributed equity to NuScale, though leaving
Fluor as majority and lead strategic investor.
NuScale lodged an application for US design certification in January
2017, and in July 2017 the NRC confirmed that its highly integrated
protection system (HIPS) architecture was approved. NuScale has been
engaged with the NRC since 2008, having spent some $130 million on
licensing to November 2013. In September 2020 the NRC issued a standard
design approval for the earlier 50 MWe version.* NuScale said it would
apply in 2022 for the same approval for the 60 MWe version, although
later, in November 2020, the company announced that each module would
now be 77 MWe. It is the first SMR to receive NRC design approval.
* The standard design approval (SDA) allows the NuScale
standard design to be referenced in an application for a construction
permit or operating licence, or an application for a combined
construction and operating licence (COL) under NRC regulations.
Site-specific licensing procedures must also be completed before any
construction can begin.
In September 2018 NuScale selected BWX Technologies as the first
manufacturer of its SMR after an 18-month selection process. The
demonstration unit in Idaho will have dry cooling for the condenser
circuit, with a 90% water saving while sacrificing about 5% of its power
output to drive the cooling. In mid-2021 Doosan said it was
preparing to start the forging fabrication for UAMPS reactor modules in
2022 and Samsung said that NuScale, Fluor and Samsung C&T
Corporation would work together to deliver NuScale plants globally.
In December 2019 NuScale submitted its 60 MWe (now 77 MWe) SMR design
to the Canadian Nuclear Safety Commission (CNSC) for pre-licensing
vendor design review. Phase 2 of this commenced in January 2020.
Earlier in March 2012 the DOE signed an agreement with NuScale
regarding constructing a demonstration unit at its Savannah River Site
in South Carolina.
In mid-2013 NuScale launched the Western Initiative for Nuclear
(WIN) – a broad, multi-western state collaboration* – to study the
demonstration and deployment of a multi-module NuScale SMR plant in
western USA. This became the Carbon-Free Power Project
led by Utah Associated Municipal Power Systems (UAMPS) at the DOE’s
Idaho National Laboratory (INL). With the unit power to increase to 77
MWe, the overnight capital cost of a six-module plant would be about $3
billion, hence $6500/kW. UAMPS has 27 public utilities participating in
the project. UAMPS is targeting $58/MWh generation cost (LCOE) for a
six-module plant. The first unit is expected to be online in 2029.
WIN includes Energy Northwest (ENW) in Washington and Utah Associated
Municipal Power Systems (UAMPS). A demonstration NuScale SMR
built as part of Project WIN is projected to be operational in 2029, at
the DOE’s Idaho National Laboratory (INL), with UAMPS as the owner and
ENW the operator. This would be followed by a full-scale (originally
planned as 12- but now six-module) plant owned by UAMPS and run by
Energy Northwest. With the unit power to increase to 77 MWe, the cost of
a 12-module plant would be about $2850/kW on an overnight basis. Energy
Northwest comprises 27 public utilities, and had examined small reactor
possibilities before choosing NuScale and becoming part of the UAMPS Carbon-Free Power Project. UAMPS is targeting $55/MWh generation cost (LCOE).
* Washington, Oregon, Idaho, Wyoming, Utah and Arizona.
In Poland, NuScale is exploring with Unimot and KGHM possibilities for its reactors to replace coal-fired power plants.
NuScale is investigating cogeneration options including desalination
(with Aquatech), oil recovery from tar sands and refinery power (with
Fluor), hydrogen production by high-temperature steam electrolysis (with
INL) and flexible back-up for a wind farm (with UAMPS and Energy
Northwest). Doosan is cooperating on hydrogen production and
desalination.
NuScale and Prodigy Clean Energy are developing a floating version of
NuScale’s SMR that could be deployed at sea close to shorelines.
Holtec SMR-160
Holtec International and its subsidiary SMR Inventec are developing a
160 MWe (525 MWt) factory-built reactor called the SMR-160. An integral
pressurized light water reactor design with a single straight tube
steam generator, the SMR-160 incorporates 57 uranium dioxide fuel
assemblies with rod control assemblies and boron shim. The SMR-160 is
passively cooled in operation and after shutdown for an indefinite
period, with a negative temperature coefficient. The whole reactor
system would be installed below ground level, with used fuel storage. A
24-month construction period is envisaged for each $600 million unit
($3750/kWe). The operational lifetime is at least 80 years.
The design passed the first phase of the Canadian Nuclear Safety
Commission’s (CNSC’s) three-phase pre-licensing vendor design review in
August 2020. Pre-licensing activities with the US Nuclear Regulatory
Commission (NRC) are under way.
Holtec had earlier developed a concept design called the Holtec
Inherently Safe Modular Underground Reactor (HI-SMUR). Pre-application
discussions regarding the 145 MWe (469 MWt) design with the NRC took
place at the end of 2010. The design had two external horizontal steam
generators. The 32 full-length PWR fuel assemblies were in a fuel
cartridge, which would be loaded and unloaded as a single unit from the
31-metre high pressure vessel.
Major revisions by 2012 led to the initial design of the SMR-160. The
detailed design phase was from August 2012, and In March 2012 the US
DOE signed an agreement with Holtec regarding the construction of a
demonstration SMR-160 unit at its Savannah River Site in South Carolina.
In 2013 NuHub, a South Carolina economic development project, and the
state itself supported Holtec's bid for DOE funding for the SMR-160, as
did partners PSEG and SCE&G – which would operate the demonstration
plant – but DOE funding was eventually refused. However, in December
2020 the DOE selected Holtec for a $147.5 million development programme
for the SMR-160 (DOE share $85.3 million under its Advanced Reactor
Demonstration Program).
In August 2015 Mitsubishi Electric Power Products and its Japanese
parent became a partner in the project, to undertake the digital
instrumentation and control (I&C) design* and help with licensing.
In January 2016 Holtec said that development continued with support from
Mitsubishi and PSEG Power and in July 2017 a partner agreement with
SNC-Lavalin based in Ontario was formalised, involving engineering
support and licensing.
* All of Japan’s PWRs and 14 Chinese PWRs use Mitsubishi Electric’s I&C technology.
In 2017, Holtec began operation of a 500,000 sq ft (4.6 ha) weldment
factory in Camden, NJ, designed to manufacture SMR components and
equipment. The facility is currently manufacturing ASME pressure vessels
and spent fuel storage and transport casks, and is capable of
fabricating both SMR-160 and other SMR designs.
In April 2020 Holtec selected Framatome to supply its GAIA fuel assemblies for the reactor.
In November 2021 Holtec finalized an agreement with Hyundai
Engineering & Construction of South Korea for the turnkey supply of
the SMR-160 plant worldwide. Holtec will serve as the overall architect
engineer for the plant and provide the major nuclear components through
its US manufacturing facilities and international supply chain, and will
provide the instrumentation and control systems through its partnership
with Mitsubishi. Hyundai will contribute EPC and construction
management capabilities for major projects.
In February 2019 Holtec announced new agreements with Exelon – to
join the support team with Mitsubishi and SNC-Lavalin – and Ukraine’s
Energoatom, with which it had signed an agreement in 2018 with a view to
building the SMR-160 in Ukraine. In June 2019 Holtec signed a
partnership agreement with Energoatom and Ukraine's national nuclear
consultant, State Scientific and Technical Centre for Nuclear and
Radiation Safety (SSTC-NRS), to establish a consortium to explore the
environmental and technical feasibility of qualifying a 'generic'
SMR-160 system that can be built and operated at any candidate site in
the country. This would establish a reactor design capability in
Ukraine, with a view to it becoming a regional hub for selling such
reactors in Europe, Asia and Africa. In October 2020 Holtec signed
an agreement with a subsidiary of Czech utility CEZ to evaluate
deployment of the SMR-160 there.
In November 2021 Holtec said it aims to secure a US construction
licence in 2025 and is "actively exploring the possibility" of deploying
an SMR-160 at Oyster Creek – a decommissioning site which it acquired
from Exelon in 2019 following the plant's closure – and at two
other sites in southern USA.
mPower
In mid-2009, Babcock & Wilcox (B&W)
announced its mPower reactor, a 500 MWt, 180 MWe integral PWR designed
to be factory-made and railed to sitei.
It was a deliberately conservative design, to more readily gain
acceptance and licensing. In November 2012 the US Department of Energy
(DOE) announced that it would support accelerated development of the
design for early deployment, with up to $226 million, and it paid
$111 million of this.
The reactor pressure
vessel containing core of 2x2 metres and steam generator is thus only
3.6 metres diameter and 22 m high, and the whole unit 4.5 m diameter and
23 m high. It would be installed below ground level, have an air-cooled
condenser giving 31% thermal efficiencyp,
and passive safety systems. The power was originally 125 MWe, but by
about 2014, 195 MWe was quoted when water-cooled. A 155 MWe air-cooled
version was also planned. The integral steam generator is derived from
marine designs, as is the control rod set-up. Convection would be
assisted by eight small canned-motor coolant pumps. It has a
"conventional core and standard fuel" (69 fuel assemblies, each standard
17x17, < 20 t)j enriched
to almost 5%, with burnable poisons, to give a four-year operating
cycle between refuelling, which will involve replacing the entire core
as a single cartridge. Core power density is lower than in a large PWR,
and burn-up is about 35 GWd/t. (B&W draws upon over 50 years of
experience in manufacturing nuclear propulsion systems for the US Navy,
involving compact reactors with long core life.) A 60-year service life
is envisaged, as sufficient used fuel storage would be built onsite for
this.
The mPower reactor is modular in the sense that each unit is a
factory-made module and several units would be combined into a power
station of any size, but most likely a 380 MWe twin-unit plant and using
approx 200 MWe turbine generators (also shipped as complete modules),
constructed in three years. BWXT Nuclear Energy's present manufacturing
capability in North America could produce these units.
B&W Nuclear Energy Inc set up B&W Modular Nuclear Energy LLC
(now BWXT mPower Inc) to market the design, in collaboration with
Bechtel which joined the project as a 10% equity partner to design,
license and deploy it. The company expects both design certification and
construction permit in 2018, and commercial operation of the first two
units in 2022. Overnight cost for a twin-unit plant was put by B&W at about $5000/kW.
In November 2013 B&W said it would seek to bring in further
equity partners by mid-2014 to take forward the licensing and
construction of an initial plant.* B&W said it had invested $360
million in Generation mPower with Bechtel, and wanted to sell up to 70%
of its stake in the joint venture, leaving it with about 20% and Bechtel
10%. In April 2014 B&W announced that it was cutting back funding
on the project to about $15 million per year, having failed to find
customers or investors. DOE then terminated further funding. B&W
planned to retain the rights to manufacture the reactor module and
nuclear fuel for the mPower plant. In December 2014 B&W
finished laying off staff working on the project, and early in 2016
reduced funding further.
With more than $375 million having been spent on the mPower
programme, in March 2016 BWXT and Bechtel reached agreement on
“accelerated development” of the mPower project, so that Bechtel would
take over leadership of the project and attempt for a year to
secure funding for SMR development from third parties, including the
DOE. If Bechtel succeeded in this, then BWXT and Bechtel would negotiate
and execute a new agreement, with Bechtel taking over management of the
mPower programme from BWXT. If Bechtel decided to terminate the
project, it would be paid $30 million by BWXT, which is what happened in
March 2017. The project was then shelved, leaving both BWXT and Bechtel
free to be involved in the supply chain or management of other SMR
projects.
* When B&W launched the mPower
design in 2009, it said that Tennessee Valley Authority (TVA) would
begin the process of evaluating Clinch River at Oak Ridge as a potential
lead site for the mPower reactor, and that a memorandum of
understanding had been signed by B&W, TVA and a consortium of
regional municipal and cooperative utilities to explore the construction
of a small fleet of mPower reactors. It was later reported that the
other signatories of the agreement were FirstEnergy and Oglethorpe Power3.
In February 2013 B&W signed an agreement with TVA to build up to
four units at Clinch River, with design certification and construction
permit application to be submitted to NRC in 2015. In August 2014
the TVA said it would file an early site permit (ESP) application
instead of a construction permit application for one or more small
modular reactors at Clinch River, possibly by the end of 2015. In
February 2016 TVA said it was still developing a site at Oak Ridge for a
SMR and would apply for an early site permit (ESP, with no technology
identified) in May with a view to building up to 800 MWe of capacity
there.
BWRX-300
GE Hitachi Nuclear Energy has a 300 MWe small BWR design,
envisaged as single units. GEH has announced this as the BWRX-300 “which
further simplifies the NRC-licensed ESBWR” from which it is derived.
The BWRX-300
incorporates a range of cost-saving features, including natural
circulation systems, smaller, dry containment, and more passive
operational control systems. The estimated capital cost is $2250/kWe for
series production after initial units are built. The design aims to
limit onsite operational staff numbers to 75 employees to achieve an
estimated O&M cost of $16/MWh. In May 2018 the US utility Dominion
Energy agreed to help fund the project.
In July 2018 GEH announced $1.9 million in funding from the US
Department of Energy to lead a team including Bechtel, Exelon,
Hitachi-GE Nuclear Energy and the Massachusetts Institute of Technology
to examine ways to simplify the reactor design, reduce plant
construction costs, and lower operation and maintenance costs for the
BWRX-300. In particular the team aims to identify ways to reduce plant
completion costs by 40-60% compared with other SMR designs in
development and to be competitive with gas. "As the tenth evolution of
the boiling water reactor, the BWRX-300 represents the simplest, yet
most innovative BWR design since GE began developing nuclear reactors in
1955." In May 2021 GEH said that if the design was selected by
Ontario Power Generation it planned to bring the BWRX-300 to commercial
readiness in partnership with OPG, and that it would be manufactured and
constructed in Ontario, with the first unit built at
Darlington. In October 2021 GEH engaged BWXT Canada for detailed
engineering and design.
In May 2019 the BWRX-300 was submitted to Canada’s CNSC for a
pre-licensing vendor design review. Phase 2 of this commenced in
January 2020. After initiating discussion with the US Nuclear Regulatory
Commission early in 2019, in January 2020 GE Hitachi announced it had
submitted the first licensing topical report for the BWRX-300 SMR to the
NRC, using the Part 50 two-step approach and leveraging the ESBWR
design certification. GEH expects to have the first unit operating in
the USA or Canada about 2028.
In October 2019 GEH signed an agreement with Estonia’s Fermi Energia
and another agreement with Synthos SA in Poland to examine the economic
feasibility of constructing a single BWRX-300 reactor in each
country. In December 2020 Exelon in the USA completed a feasibility
study for Synthos on deploying the BWRX-300. In June 2021 petrochemical
company PKN Orlen joined Synthos in assessing the possibilities.
IRIS
Westinghouse's IRIS (International Reactor Innovative & Secure)
is a reactor design which was developed over more than two decades. A
1000 MWt, 335 MWe capacity was proposed, although it could be scaled
down to 100 MWe. IRIS is a modular pressurized water reactor with
integral primary coolant system and circulation by convection. Fuel is
similar to present LWRs and (at least for the 335 MWe version) fuel
assemblies would be identical to those in AP1000. Enrichment is 5% with
burnable poison and fuelling interval of up to four years (or longer
with higher enrichment and MOX fuel). US design certification was at the
pre-application stage, but is now listed as 'inactive', and the concept
has evolved into the Westinghouse SMR.
Westinghouse SMR
The Westinghouse small modular reactor is
an 800 MWt/225 MWe class integral PWR with passive safety systems and
reactor internals including fuel assemblies based closely on those in
the AP1000 (89 assemblies 2.44m active length, <5% enrichment). The
steam generator is above the core fed by eight horizontally-mounted
axial-flow coolant pumps. The reactor vessel will be factory-made and
shipped to site by rail, then installed below ground level in a
containment vessel 9.8 m diameter and 27 m high. The reactor vessel
module is 25 metres high and 3.5 metres diameter. It has a 24-month
refueling cycle and 60-year service life. Passive safety means no
operator intervention is required for seven days in the event of an
accident. Daily load following can be performed from 100% to 20% power
at a rate of 5% change per minute; in continuous load following, the
plant can perform load changes of ±10% power at a rate of 2% per minute.
In May 2012 Westinghouse teamed up with General Dynamics Electric
Boat to assist in the design and Burns & McDonnell to provide
architectural and engineering support. A design certification
application was expected by NRC in September 2013, but the company
has stepped back from lodging one while it re-assesses the market for
small reactors. The company has started fabricating prototype fuel
assemblies.
The DOE earlier saw this as a "near-term LWR design". In March 2015
Westinghouse announced that the NRC had approved its safety evaluation
report for the SMR design, which it said was a significant step towards
design certification. However, while the company continues efforts
to seek customer interest, it is not proceeding with the NRC yet.
In April 2012 Westinghouse set up a project with Ameren Missouri to
seek DOE funds for developing the design, with a view to obtaining
design certification and a combined construction and operation licence
(COL) from the Nuclear Regulatory Commission (NRC) for up to five SMRs
at Ameren's Callaway site, instead of an earlier proposed large EPR
there. The initiative – NexStart SMR Alliance – had the support of other
state utilities and the state governor, as well as Savannah River,
Exelon and Dominion. However, this agreement expired about the end
of 2013, and both companies stepped back from the project as DOE funds
went to other SMR projects.
In May 2013 Westinghouse announced that it would work with China’s
State Nuclear Power Technology Corporation (SNPTC) to accelerate design
development and licensing in the USA and China of its SMR. SNPTC would
ensure that the Westinghouse SMR design met standards for licensing in
China and would lead the licensing effort in that country. The status of
this collaboration is uncertain.
In October 2015 Westinghouse presented a proposal for a “shared
design and development model" under which the company would contribute
its SMR conceptual design and then partner with UK government and
industry to complete, license and deploy it. This would engage UK
companies such as Sheffield Forgemasters in the reactor supply
chain.
VVER-300 (V-478)
This is a 850 MWt, 300 MWe two-loop PWR design from Gidropress, based on the VVER-640 (V-407) design. It is little reported.
VBER-150, VBER-300
A larger Russian factory-built and barge-mounted unit (requiring a
12,000 tonne vessel) is the VBER-150, of 350 MWt, 110 MWe. It is modular
and is derived by OKBM from naval designs, with two steam generators.
Uranium oxide fuel enriched to 4.7% has burnable poison; it has low
burn-up (31 GWd/t average, 41.6 GWd/t maximum) and eight-year refuelling
interval.
OKBM Afrikantov's larger VBER-300 PWR is a 917
MWt, 325 MWe unit, the first of which is planned to be built in
Kazakhstan. It was originally envisaged in pairs as a floating nuclear
power plant, displacing 49,000 tonnes. As a cogeneration plant it is
rated at 200 MWe and 1900 GJ/hr. The reactor is designed for 60-year
life and 90% capacity factor. It has four external steam generators and a
cassette core with 85 standard VVER fuel assemblies enriched to 4.95%
and 50 GWd/tU burn-up with a 72-month fuel cycle. Versions with three
and two steam generators are also envisaged, of 230 and 150 MWe
respectively. Also, with more sophisticated and higher-enriched (18%)
fuel in the core, the refuelling interval can be pushed from two years
out to five years (6 to 15 years fuel cycle) with burn-up to 125
GWd/tU. A 2006 joint venture between Atomstroyexport and Kazatomprom set
this up for development as a basic power source in Kazakhstan, then for
exporte. It is also envisaged for use in Russia, mainly as cogeneration unit. It is considered likely for near-term deployment.
The company also offers 200-600 MWe designs based on a standard 100 MWe module and explicitly based on naval units.
VK-300
Another larger Russian reactor with completed
detailed design is NIKIET’s VK-300 integral boiling water reactor of 750
MWt, 250 MWe, being developed specifically for cogeneration of both
power and district heating or heat for desalination (150 MWe plus 1675
GJ/hr) by the N.A. Dollezhal Research and Development Institute of Power
Engineering (RDIPE or NIKIET) together with several major research and
engineering institutes. It has evolved from the 50 MWe (net) VK-50 BWR
at Dimitrovgradf, but
uses standard components wherever possible, and has 313 fuel elements
similar to the VVER. Cooling is passive, by convection, and all safety
systems are passive. Fuel enrichment is 4% and burn-up is 41 GWd/tU with
a 72-month refuelling interval. It is capable of producing 250 MWe if
solely electrical. Design operating lifetime is 60 years.
In September 2007 it was announced that six would be built at Kola or
Archangelsk and at Primorskaya in the far east, to start operating
2017-20,4 but
no more has been heard of this plan. A feasibility study was undertaken
for Arkhangelsk nuclear cogeneration plant with four units. As a
cogeneration plant it was intended for the Mining & Chemical Combine
at Zheleznogorsk, but MCC is reported to prefer the VBER-300. The
design was completed in 2013.
VKT-12
A smaller Russian BWR design is the 12 MWe transportable VKT-12,
described as similar to the VK-50 prototype BWR at Dimitrovgrad, with
one loop. It has a ceramic-metal core with uranium enriched to 2.4-4.8%,
and 10-year refuelling interval. The reactor vessel is 2.4m inside
diameter and 4.9 m high. This is reported to be shelved.
ABV, ABV-6M
A smaller Russian PWR unit under development by OKBM Afrikantov is
the ABV multipurpose power source. It is readily transported to the
site, with rapid assembly and operation for 10-12 years between
refuelling, which is carried out offsite at special facilities. There is
a range of sizes from 45 MWt (ABV-6M ) down to 18 MWt (ABV-3), giving
4-18 MWe outputs. (The IAEA 2011 write-up of the ABV-6M quotes 14 MWt or
6 MWe in cogeneration mode.) The units are compact, with integral steam
generator and natural circulation in the primary circuit. They will be
factory-produced and designed as a universal power source for floating
nuclear plants – the ABV-6M would require a 3500 tonne barge; the ABV-3,
1600 tonne for twin units. The Volnolom FNPP consists of a pair of
reactors (12 MWe in total) mounted on a 97-metre, 8700 tonne barge plus a
second barge for reverse osmosis desalination (over 40,000 m3/day of potable water).
The smallest land-based version has reactor module 13 m long and 8.5 m
diameter, with a mass of 600 t. The land-based ABV-6M module is 44 m
long, 10 m diameter and with mass of 3000 t. The core is similar to that
of the KLT-40 except that enrichment is 16.5% or 19.7% and average
burn-up 95 GWd/t. It would initially be fuelled in the factory. The
service lifetime is about 40 years.
CAREM
The CAREM25 reactor prototype being built by the Argentine National Atomic Energy Commission (CNEA), with considerable input from INVAPg,
is an older design modular 100 MWt (27 MWe gross) integral pressurized
water reactor, first announced in 1984. It has 12 steam generators
within the pressure vessel and is designed to be used for electricity
generation or as a research reactor or for water desalination (with 8
MWe in cogeneration configuration). CAREM has its entire primary coolant
system within the reactor pressure vessel (11m high, 3.5m diameter),
self-pressurized and relying entirely on convection (for modules less
than 150 MWe). The final full-sized export version will be 100 MWe or
more, with axial coolant pumps driven electrically. Fuel is standard 3.1
or 3.4% enriched PWR fuel in hexagonal fuel assemblies, with
burnable poison, and is refuelled annually.
How a CAREM plant would look (CNEA)
The 25 MWe prototype unit is being built next to Atucha, on the
Parana River in Lima, 110 km northwest of Buenos Aires, and the first
larger version (probably 100 MWe) is planned in the northern Formosa
province, 500 km north of Buenos Aries, once the design is proven. Some
70% of CAREM25 components will be local manufacture. The pressure vessel
is being manufactured by Industrias Metalurgicas Pescarmona SA (IMPSA).
The IAEA lists it as a research reactor under construction since
April 2013, though first concrete was poured in February 2014. It is
proceeding slowly and was originally due online in 2019.
In March 2015 Argentina’s INVAP and state-owned Saudi technology
innovation company Taqnia set up a joint venture company, Invania, to
develop nuclear technology for Saudi Arabia's nuclear power programme,
apparently focused on CAREM for desalination.
SMART from KAERI, Korean SMR
On a larger scale, South Korea's SMART (System-integrated Modular
Advanced Reactor) is a 330 MWt pressurized water reactor with integral
steam generators and advanced safety features. It is designed by the
Korea Atomic Energy Research Institute (KAERI) for generating
electricity (up to 100 MWe) and/or thermal applications such as seawater
desalination. Design operating lifetime is 60 years, fuel enrichment
4.8%, with a three-year refuelling cycle. It has 57 fuel assemblies very
similar to normal PWR ones but shorter, and it operates with a 36-month
fuel cycle. All the active safety features of the original design were
substituted by early 2016 with passive versions. Residual heat removal
is passive. It received standard design approval (SDA) from the Korean
regulator in mid-2012. A single unit can produce 90 MWe plus 40,000 m3/day of desalinated water.
In March 2015 KAERI signed an agreement with Saudi Arabia’s King
Abdullah City for Atomic and Renewable Energy (KA-CARE) to assess the
potential for building SMART reactors in that country, and in September
2015 further contracts were signed to that end. The cost of building the
first SMART unit in Saudi Arabia was estimated at $1
billion. Through to November 2018 pre-project engineering was to be
undertaken jointly including FOAK engineering design and preparations
for building two units.
In April 2021 Korea Hydro & Nuclear Power (KHNP) announced that
it was working with KAERI to improve the economics of the SMART design,
with an aim of obtaining a licence for a new Korean SMR of 170 MWe with
good load-following ability by 2028, with a view to exports.
BANDI-60S
The BANDI-60S is a two-loop PWR being developed since 2016 by South
Korea’s Kepco Engineering & Construction company. It is a 200 MWt/60
MWe reactor designed for niche markets, particularly floating nuclear
power plants. It is described as ‘block type’ with the external steam
generators connected directly nozzle-to-nozzle. Initially the steam
generators are conventional U-tube, but Kepco is working on a plate and
shell design which will greatly reduce their size. Apart from steam
generators, most main components including control rod drives are within
the pressure vessel. Primary pumps are canned motor, and decay heat
removal is passive. There are 52 conventional fuel assemblies, giving 35
GWd/t burn-up with 48-60 month fuel cycle. Burnable absorbers are used
instead of soluble boron. Design operating lifetime is 60 years. The
pressure vessel is 11.2 m high and 2.8 m diameter. In September 2020
Kepco signed an agreement with Daewoo Shipbuilding & Engineering to
develop offshore nuclear power plants using the reactor.
MRX
The Japan Atomic Energy Research Institute (JAERI) designed the MRX, a
small (50-300 MWt) integral PWR reactor for marine propulsion or local
energy supply (30 MWe). The entire plant would be factory-built. It has
conventional 4.3% enriched PWR uranium oxide fuel with a 3.5-year
refuelling interval and has a water-filled containment to enhance
safety. Little has been heard of it since the start of the Millennium.
Nuward NP-300
TechnicAtome with Naval Group and CEA in France have developed the
NP-300 PWR design from naval power plants and aimed it at export markets
for power, heat and desalination. It is a PWR with passive safety
systems and could be built for applications of 100 to 300 MWe or more
with up to 500,000 m3/day desalination. As of mid-2018, a 570
MWt/170 MWe version was proposed, in a metallic compact containment
submerged in water. In September 2019 twin 170 MWe units were
proposed to comprise a 340 MWe power plant, with two reactors
sharing a pool. A partnership with Westinghouse was being considered.
EdF plans to enter the basic design pre-licensing phase with ASN in
2022. Some €1 billion state funding is promised for the project.
EDF is "targeting replacing ageing coal plants of the 300 to 400 MW
range" with two-unit Nuward plants, as well as at supplying remote
municipalities and energy intensive industrial sites and powering small
grids.
TechnicAtome makes the K15 naval reactor of 150 MWt, running on low-enriched fuel. A land-based equivalent – Réacteur d’essais à terre (RES) –
was built at Cadarache from 2003 with several delays and achieved
criticality in October 2018. It is essentially a PWR test reactor for
the Navy.
It earlier seemed that some version of this reactor might be used in
the Flexblue submerged nuclear power plant being proposed by DCNS in
France, but now cancelled. The concept eliminated the need for civil
engineering, and refuelling or major service could be undertaken by
refloating it and returning to the shipyard.
NHR-200
The Chinese NHR-200 (Nuclear Heating Reactor),
developed by Tsingua University's Institute of Nuclear Energy
Technology (now the Institute of Nuclear and New Energy Technology), is a
simple 200 MWt integral PWR design for district heating or
desalination. It is based on the NHR-5 which was commissioned in 1989,
and heated the INET campus for three wintersh.
It has convection circulation at 2.5 MPa in primary circuit pressure
to produce steam at 127°C. Used fuel is stored around the core in the
pressure vessel. The first NHR-200 plants are proposed for Daqing city
in Heilongjiang province and Shenyang in Liaoning province.
The NHR200-II with design and verification tests concluded in 2016
operates at 8 MPa primary circuit pressure to produce steam at over
200°C and can also be used for power generation, seawater desalination
or heat for mineral processing.
ACP100/Linglong One
The Nuclear Power Institute of China (NPIC), under China National
Nuclear Corporation (CNNC), has designed a multi-purpose small modular
reactor, the ACP100 or Linglong One. It has passive safety features,
notably decay heat removal, and will be installed underground. Seismic
tolerance is 300 Gal. It has 57 fuel assemblies 2.15m tall and integral
steam generators (320°C), so that the whole steam supply system is
produced and shipped a single reactor module. Its 385 MWt produces about
125 MWe, and power plants comprising two to six of these are envisaged,
with 60-year design operating lifetime and 24-month refuelling. Or each
module can supply 1000 GJ/hr, giving 12,000 m3/day
desalination (with MED). Industrial and district heat uses are also
envisaged, as well as floating nuclear power plant (FNPP) applications.
Capacity of up to 150 MWe is envisaged. In April 2016 the IAEA
presented CNNC with its report from the Generic Reactor Safety Review
process.
In October 2015 the Nuclear Power Institute of China (NPIC) signed an
agreement with UK-based Lloyd's Register to support the development of a
floating nuclear power plant (FNPP) using the ACP100S reactor, a marine
version of the ACP100. Following approval as part of the 13th
Five-Year Plan for innovative energy technologies, CNNC signed an
agreement in July 2016 with China Shipbuilding Industry Corporation
(CSIC) to prepare for building its ACP100S demonstration floating
nuclear plant.
The Linglong One Demonstration Project* at Changjiang on Hainan
Island involves a joint venture of three main companies: CNNC as owner
and operator; the Nuclear Power Institute of China (NPIC) as the reactor
designer; and China Nuclear Power Engineering Group (CNPE) being
responsible for plant construction. The preliminary safety analysis
report for a single unit demonstration plant was approved in April 2020.
In May 2022 pouring of concrete for the reactor's basemat was
completed. Construction time is expected to be 58 months.
* Hainan Changjiang Multi-purpose Small Modular Reactor Technical Demonstration Project is the full name.
CNNC signed a second ACP100 agreement with Hengfeng county, Shangrao
city in Jiangxi province, and a third with Ningdu county, Ganzhou city
in Jiangxi province in July 2013 for another ACP100 project costing CNY
16 billion. Further inland units are planned in Hunan and possibly Jilin
provinces. Export potential is considered to be high, with full IP
rights. In 2016 CNPE submitted an expression of interest to the UK
government based on its ACP100+ design.
CAP200/LandStar-V, CAP150, CAP50, LandStar-I
CAP200 or LandStar-V multiple application SMR is a PWR, with SNPTC
provenance, being developed from the CAP1000 in parallel with the
CAP1400 by SNERDI, using proven fuel and core design. It is 660 MWt/220
MWe and has two external steam generators (301°C). It is pitched to
replace coal plants and supply process heat and district heating, with a
design operating lifetime of 60 years. With 24-month refuelling,
burn-up of 42 GWd/t is expected, the 89 fuel assemblies being the same
as those of the CAP1400 but shorter. It has both active and passive
cooling, and natural circulation is effective for up to 20% power. In an
accident scenario, no operator intervention is required for seven days.
It will be installed below grade in a 32 m deep caisson structure, with
seismic design basis 600 Gal, even in soft ground. In 2017 the
first-of-a-kind cost was estimated at $5000/kW and $160/MWh, dropping to
$4000/kW in series.
The OceanStar-V version would be on a barge, as a floating nuclear power plant.
The CAP150 is an earlier version, 450 MWt/150 MWe, with eight
integral steam generators. It is claimed to have “a more simplified
system and more safety than current third generation reactors.” Seismic
design basis is 300 Gal. In mid-2013 SNPTC quoted approximately $5000/kW
capital cost and 9 c/kWh, so significantly more than the CAP1400.
A related SNERDI project is the CAP50 reactor for floating nuclear
power plants. This is to be 200 MWt and relatively low-temperature
(250°C), so only about 40 MWe with two external steam generators and
five-year refuelling.
SPIC’s LandStar-I is an integral pressure-vessel
reactor of 200 MWt with convection circulation at 9 MPa producing hot
water for district heating. At SPIC’s Jiamusi demonstration project in
Heilongjiang province, two 200 MW LS-I reactors are being built.
ACPR100, ACPR50S
China General Nuclear Group (CGN) has two small ACPR designs: an
ACPR100 and ACPR50S, both with passive cooling for decay heat and
60-year design operating lifetime. Both have standard type fuel
assemblies and fuel enriched to <5% with burnable poison giving
30-month refuelling. The ACPR100 is an integral PWR, 450 MWt, 140 MWe,
having 69 fuel assemblies. Reactor pressure vessel is 17m high and 4.4 m
inside diameter, operating at 310 °C. It is designed as a module
in larger plant and would be installed underground. The applications for
these are similar to those for the ACP100.
CGN's floating reactor concept
The offshore ACPR50S is 200 MWt, 60 MWe with 37 fuel assemblies and
four external steam generators. Reactor pressure vessel is 7.4m high and
2.5 m inside diameter, operating at 310 °C. It is designed for
mounting on a barge as a floating nuclear power plant (FNPP). Following
approval as part of the 13th Five-Year Plan for innovative energy
technologies, CGN announced the construction start on the first FNPP at
Bohai Shipyard in Huludao, southwestern Liaoning province, in November
2016. No further announcements on the project have since been made.
HHP25
China Shipbuilding Industry Corporation (CSIC) is developing FNPPs
powered by 100 MWt (25 MWe) HHP25 reactors, derived from a
submarine reactor by CSIC's No. 719 Research Institute. At the
Dalian Maritime Exhibition in October 2018, CSIC said the "offshore
nuclear power platform" would be 163 m long, 29 m wide with a
displacement of 29,800 t. It is powered by two HHP25 reactors and
can supply up to 200 t/d of desalinated water.
Flexblue
This was a conceptual design from DCNS (now Naval Group,
state-owned), Areva, EdF and CEA from France. It is designed to be
submerged, 60-100 metres deep on the sea bed up to 15 km offshore, and
returned to a dry dock for servicing. The reactor, steam generators and
turbine-generator would be housed in a submerged 12,000 tonne
cylindrical hull about 100 metres long and 12-15 metres diameter. Each
hull and power plant would be transportable using a purpose-built
vessel. Reactor capacity ranged 50-250 MWe, derived from DCNS's latest
naval designs, but with details not announced. In 2011 DCNS said it
could start building a prototype Flexblue unit in 2013 in its shipyard
at Cherbourg for launch and deployment in 2016, possibly off
Flamanville, but the project has been cancelled.
UNITHERM
This is an integral 30 MWt, 6.6 MWe PWR conceptual design from
Russia’s Research and Development Institute of Power Engineering (RDIPE
or NIKIET). It has three coolant loops, with natural circulation, and
claims self-regulation with burnable poisons in unusual metal-ceramic
fuel design, so needs no more than an annual maintenance campaign and no
refueling during a 25-year life. The mass of one unit with shielding is
180 tonnes, so it can be shipped complete from the factory to site.
SHELF
This is a Russian 6 or 10 MWe, 28 MWt integral PWR concept with
turbogenerator in a cylindrical pod about 15 m long and 8 m diameter,
sitting on the sea bed like Flexblue. The SHELF module uses an integral
reactor with forced and natural circulation in the primary circuit, in
which the core, steam generator, motor-driven circulation pump and
control and protection system drive are housed in a cylindrical pressure
vessel. It uses low-enriched fuel of UO2 in aluminium alloy
matrix. Fuel cycle is 56 months. The reactor is based on operating
prototypes, and would be serviced infrequently. It is intended as energy
supply for oil and gas developments in Arctic seas, and land-based
versions have been envisaged. It is at concept design stage with NIKIET
which estimates that a further five years would be required in order to
finalize the design, licensing, construction and commissioning.
Completion of the technical design is envisaged in 2024.
KARAT-45
This is a 45 MWe tank-type BWR as a stand-alone cogeneration plant.
The design includes natural circulation in its core cooling system for
heat removal in all operational modes and incorporates passive safety
systems. A larger version is 100 MWe.
IMR
Mitsubishi Heavy Industries has a conceptual design of the Integral
Modular Reactor (IMR), a PWR of 1000 MWt, 350 MWe. It has design
operating lifetime of 60 years, 4.8% fuel enrichment and fuel cycle of
26 months. It has natural circulation for primary cooling. The project
has involved Kyoto University, the Central Research Institute of the
Electric Power Industry (CRIEPI), and the Japan Atomic Power Company
(JAPC), with funding from METI. The target year to start licensing was
2020 at the earliest, but the design appears to have been dropped.
Rolls-Royce SMR
Rolls-Royce
has been working since 2015 on a design that was originally 220 MWe,
but the focus has changed to a medium-sized reactor of 400-440 MWe
(1200-1350 MWt), and from 2021 was referred to as "at least 470 MW". It
is a three-loop PWR with close-coupled external steam generators. It is
to be factory-built, with major components transportable to site (RPV:
11.3 m high, 4.5 m diameter, SG: 4.95 m diameter, about 25 m high) and
assembled in 500 days. It has a 60-year design operating lifetime. It
would use 4.95% enriched fuel with 55-60 GWd/t burn-up in 121 standard
PWR fuel assemblies with active fuelled length of 2.8 m and using
burnable poison in 40 out of 264 fuel rods in each. The refuelling cycle
would be 18-24 months. One such unit would comprise a stand-alone power
plant.
Early in 2016 Rolls-Royce submitted a detailed design to the UK
government for a 220 MWe SMR unit and also a paper to the Department of
Business, Energy and Industrial Strategy, outlining its plan to develop a
fleet of 7 GWe of SMRs in the UK with a new consortium, plus 9 GWe of
exported units. In 2020 the partners with Rolls-Royce were: Assystem,
Atkins, BAM Nuttall, Laing O'Rourke, National Nuclear Laboratory,
Nuclear AMRC, Jacobs and The Welding Institute; and in November 2020 it
added US utility Exelon with a view to it operating Rolls-Royce SMRs in
the UK and abroad. Its focus is on existing licensed nuclear sites in
the UK, notably Trawsfynydd in north Wales, the site of a former Magnox
nuclear power station. It is hoping to have the first unit operating in
2030.
In May 2021 the cost of a 470 MWe unit was put at about £1.8 billion,
so $5100/kW, and levelized cost of electricity (LCOE) at £35-50/MWh.
The company submitted the design for the UK generic design assessment
(GDA) process in November 2021, and in March 2022 the ONR began the GDA.
In November 2017, Rolls-Royce signed a memorandum of understanding
(MoU) with the Jordan Atomic Energy Commission to conduct a technical
feasibility study for the construction of a Rolls-Royce SMR in the
Middle Eastern country. In March 2020, Turkey's state-owned EUAS
International ICC signed an MoU with Rolls-Royce to evaluate the
technical, economical and legal applicability of SMRs. In addition, the
companies will consider the possibility of joint production of such
reactors. In November 2020 Rolls-Royce announced an agreement with Czech
utility CEZ to assess potential deployment there.
Rolls-Royce has designed three generations of naval reactors since
the 1950s and also operates a small test reactor. It led the design of a
small integral reactor (SIR) of 330 MWe in the late 1980s.
TRIGA
The TRIGA Power System is a PWR concept based on General Atomics'
well-proven research reactor design. It is conceived as a 64 MWt, 16.4
MWe pool-type system operating at a relatively low temperature. The
secondary coolant is perfluorocarbon. The fuel is uranium-zirconium
hydride enriched to 20% and with a little burnable poison and requiring
refuelling every 18 months. Used fuel is stored inside the reactor
vessel.
FBNR
The Fixed Bed Nuclear Reactor (FBNR) is an early conceptual design
from the Federal University of Rio Grande do Sul, Brazil. It is an
integral PWR of 218 MWt, 70 MWe, with 15 mm pebble fuel.
The reactor consists of an active core (1.7 m diameter, 2 m height)
and integral upper steam generator within a 6 m high vessel, and a fuel
chamber located beneath the core. The fuel is carried up from the fuel
chamber into the core by the coolant, which absorbs the core heat and
continues into the steam generator. The coolant then returns to the fuel
chamber via the coolant pump, forming a closed loop. Cutting the power
to the pump shuts down the reactor by causing the fuel pebbles to fall
from the core into the fuel chamber.
The Triso fuel particles comprise 5% enriched 0.5 mm diameter UO2
fuel kernels within a single 0.1 mm thick carbon shell. Each 15 mm fuel
pebble consists of fuel particles within a silicon carbide matrix (60%
fuel and 40% SiC) enclosed in a 0.5 mm thick stainless steel outer
layer.
SMART from Dunedin
The SMART (Small Modular Adaptable Reactor Technology) from Dunedin Energy Systems in
Canada is a 30 MWt, 6 MWe battery-type unit, installed below grade. It
is replaced by a new one when it is returned to a processing facility
for refuelling; at 83% capacity factor this would be every 20 years. It
drives a steam turbine. Emergency cooling is by convection. Cost is
about 29c/kWh, according to Dunedin.
DEER from Radix
The DEER (Deployable Electric Energy Reactor) was being developed by
Radix Power & Energy Corporation in the USA, in collaboration with
Brookhaven Technology Group, Brookhaven National Laboratory, Parsons
Corporation, Dunedin Energy Systems, and University of California,
Berkeley. The DEER is a PWR and would be portable and sealed, able to
operate in the range of 10-50 MWe. DEER-1 was to use fuel based on that
in Triga research reactors, with a ten-year cycle, and DEER-2 was to use
TRISO fuel, for forward military bases or remote mining sites. No
recent information is available.
Chinese district heat reactors
Three Chinese designs are solely for district heat at 90-110°C, for
northern provinces, especially Heilongjiang. Reducing winter air
pollution is the main driver of their development. CGN’s NHR-200
passed regulatory review in the 1990s; CNNC’s DHR-400 or 'Yanlong' is a
400 MWt pool-type reactor; and SPIC’s LandStar-I is similar to the
Yanlong but 200 MWt.
Heavy water reactors
PHWR-220
These are the oldest and smallest of the Indian pressurized heavy
water reactor (PHWR) range, with a total of 16 now online, 800 MWt, 220
MWe gross typically. Rajasthan 1 was built as a collaborative venture
between Atomic Energy of Canada Ltd (AECL) and the Nuclear Power
Corporation of India (NPCIL), starting up in 1972. Subsequent indigenous
PHWR development has been based on these units, though several stages
of evolution can be identified: PHWRs with dousing and single
containment at Rajasthan 1&2, PHWRs with suppression pool and
partial double containment at Madras, and later standardized PHWRs from
Narora onwards having double containment, suppression pool, and
calandria filled with heavy water, housed in a water-filled calandria
vault. They are moderated and cooled by heavy water, and the natural
uranium oxide fuel is in horizontal pressure tubes, allowing refuelling
online (maintenance outages are scheduled after 24 months). Burn-up is
about 15 GWd/t.
AHWR-300 LEU
The Advanced Heavy Water Reactor developed by the Bhaba Atomic
Research Centre (BARC) is designed to make extensive use of India’s
abundant thorium as fuel, but a low-enriched uranium fuelled version is
pitched for export. This will use low-enriched uranium plus thorium as a
fuel, largely dispensing with the plutonium input of the version for
domestic use. About 39% of the power will come from thorium (via in situ
conversion to U-233, cf two-thirds in domestic AHWR), and burn-up will
be 64 GWd/t. Uranium enrichment level will be 19.75%, giving 4.21%
average fissile content of the U-Th fuel. It will have vertical pressure
tubes in which the light water coolant under high pressure will boil,
circulation being by convection. Nominal 300 MWe, 284 MWe net. It is at
the basic design stage.
High-temperature gas-cooled reactors
These use graphite as moderator (unless fast
neutron type) and either helium, carbon dioxide or nitrogen as primary
coolant. The experience of several innovative reactors built in the
1960s and 1970sk,
notably those in Germany, has been analyzed, especially in the light of
US plans for its Next Generation Nuclear Plant (NGNP) and China's
launching its HTR-PM project in 2011. Lessons learned and documented for
NGNP include the use of TRISO fuel, use of a reactor pressure vessel,
and use of helium cooling (UK AGRs are the only HTRs to use CO2 as
primary coolant). However US government funding for NGNP has now
virtually ceased, and the technology lead has passed to China.
New high-temperature gas-cooled reactors (HTRs) are being developed
which will be capable of delivering high temperature (700-950ºC and
eventually up to about 1000°C) helium either for industrial application
via a heat exchanger, or to make steam conventionally in a secondary
circuit via a steam generator, or directly to drive a Brayton cycle* gas
turbine for electricity with almost 50% thermal efficiency possible
(efficiency increases around 1.5% with each 50°C increment). One design
uses the helium to drive an air compressor to supercharge a CCGT unit.
Improved metallurgy and technology developed in the last decade makes
HTRs more practical than in the past, though the direct cycle means that
there must be high integrity of fuel and reactor components. All but
one of those described below have neutron moderation by graphite, one is
a fast neutron reactor.
* There is little interest in pursuing the direct Brayton
cycle for helium at present due to higher technological
risk. Attrition of fuel tends to give rise to graphite dust with
radioactivity in the coolant circuit. Also the helium needs to be very
pure to avoid corrosion.
Fuel for these reactors is in the form of TRISO
(tristructural-isotropic) particles less than a millimetre in diameter.
Each has a kernel (ca. 0.5 mm) of uranium oxycarbide (or
uranium dioxide), with the uranium enriched up to 20% U-235, though
normally less. This is surrounded by layers of carbon and silicon
carbide, giving a containment for fission products which is stable to
over 1600°C.
There are two ways in which these particles are arranged: in blocks –
hexagonal 'prisms' of graphite, or in billiard ball-sized pebbles of
graphite, each with about 15,000 fuel particles and 9g uranium. There is
a greater volume of used fuel (20 times) than from the same capacity in
a light water reactor, due to the fact that the fuel pebbles are mainly
graphite – less than one percent is uranium. However, the used fuel is
overall less radiotoxic and produces less decay heat due to higher
burn-up. The HTR moderator is graphite.
There are several designs for gas-cooled fast reactors, mostly large. One small design is General Atomics EM2,
with helium cooling. Another – th supercritical direct cycle gas fast
reactor – is based on the UK’s AGR, cooled by carbon dioxide. Both are
described below.
HTRs can potentially use thorium-based fuels, such as highly-enriched
or low-enriched uranium with Th, U-233 with Th, and Pu with Th. Most of
the experience with thorium fuels has been in HTRs (see information
paper on Thorium).
With negative temperature coefficient of reactivity (the fission
reaction slows as temperature increases) and passive decay heat removal,
the reactors are inherently safe. HTRs therefore are put forward as not
requiring any containment building for safety. They are sufficiently
small to allow factory fabrication, and will usually be installed below
ground level.
Three HTR designs in particular – PBMR, GT-MHR and Areva's SC-HTGR –
were contenders for the Next Generation Nuclear Plant (NGNP) project in
the USA (see Next Generation Nuclear Plant section in the information page on US Nuclear Power Policy). In 2012 Areva's HTR was chosen. However, the only commercial-scale HTR project currently proceeding is the Chinese HTR-PM.
Hybrid Power Technologies have a hybrid-nuclear Small Modular Reactor (SMR) coupled to a fossil-fuel powered gas turbine.
HTTR, GTHTR-300C, HTR50S
Japan Atomic Energy Agency's (previously Japan Atomic Energy Research
Institute's) High-Temperature Test Reactor (HTTR) of 30 MWt started up
at the end of 1998 and first reached full power with a reactor outlet
coolant temperature of 850°C in December 2001. In 2004 it achieved 950°C
outlet temperature, and in 2009 it ran at 950°C for 50 days. Its fuel
is TRISO particles with low-enriched (average 6%) uranium in prisms and
its main purpose is to develop a thermochemical means of producing
hydrogen from water.
Based on the HTTR, JAERI is developing the Gas Turbine High
Temperature Reactor 300 for Cogeneration (GTHTR-300C) of up to 600 MWt
per module. It uses improved HTTR fuel elements with 14% enriched
uranium achieving high burn-up (120 GWd/t). Helium at 850-950°C drives a
horizontal turbine at 47% efficiency to produce up to 300 MWe. The core
consists of 90 hexagonal fuel columns 8 metres high arranged in a ring,
with reflectors. Each column consists of eight one-metre high elements
0.4 m across and holding 57 fuel pins made up of fuel particles with
0.55 mm diameter kernels and 0.14 mm buffer layer. In each two-yearly
refuelling, alternate layers of elements are replaced so that each
remains for four years. It is being developed with Mitsubishi Heavy
Industries (MHI), Toshiba/IHI and Fuji, and target for commercialization
is about 2030.
JAEA's small HTR50S reactor based on the HTTR is a conceptual design
for industrial process and heat and/or power generation. This is 50 MWt
with dual reactor outlet temperatures of 750°C and 900°C with maximum
use of conventional technologies in order to deploy them in developing
countries in the 2020s. Initially this would use a steam cycle for power
generation, then improve the fuel, and then Increase the reactor outlet
temperature to 900°C and install an intermediate heat exchanger (IHX)
to demonstrate helium GT and hydrogen production using the IS
process.
Early in 2019 the Japan Atomic Energy Agency (JAEA) formed a joint
venture with Penultimate Power UK to build a 10 MWe SMR there based on
the HTTR – referred to as the EH HTGR – for power and process heat
in industrial clusters. Plans include scaling up the design to 100 MWe
and building a factory in the UK for multiple plants. Penultimate Power
claims the first reactor will cost about £100 million ($140 million),
with reductions for future units. It expects the first reactor to be
operating by 2029.
HTR-10
China's HTR-10, a 10 MWt high-temperature gas-cooled experimental
reactor at the Institute of Nuclear & New Energy Technology (INET)
at Tsinghua University north of Beijing started up in 2000 and reached
full power in 2003. It has its fuel as a 'pebble bed' (27,000 elements)
of oxide fuel with average burn-up of 80 GWday/tU. Each pebble fuel
element has 5g of uranium enriched to 17% in around 8300 TRISO-coated
particles. The reactor operates at 700°C (potentially 900°C) and has
broad research purposes. Eventually it will be coupled to a gas turbine,
but meanwhile it has been driving a steam turbine.
In 2004, the small HTR-10 reactor was subject to an extreme test of
its safety when the helium circulator was deliberately shut off without
the reactor being shut down. The temperature increased steadily, but the
physics of the fuel meant that the reaction progressively diminished
and eventually died away over three hours. At this stage a balance
between decay heat in the core and heat dissipation through the steel
reactor wall was achieved, the temperature never exceeded a safe 1600°C,
and there was no fuel failure. This was one of six safety demonstration
tests conducted then. The high surface area relative to volume, and the
low power density in the core, will also be features of the full-scale
units (which are nevertheless much smaller than most light water types.)
HTR-PM
Construction of a larger version of the HTR-10, China's HTR-PM, was
approved in principle in November 2005, with preparation for first
concrete in mid-2011 and full construction start intended in December
2012. It is also based on the German HTR-Modul design of 200 MWt.
Originally envisaged as a single 200 MWe (450 MWt) unit, this will now
have twin reactors, each of 250 MWt driving a single 210 MWe steam
turbine.*
* The size was reduced to 250 MWt from earlier 458 MWt modules
in order to retain the same core configuration as the prototype HTR-10
and avoid moving to an annular design like South Africa's PBMR (see
section on PMBR below)
Each reactor has a single steam generator with 19 elements (665
tubes). The fuel as 60 mm diameter pebbles is 8.5% enriched (520,000
elements in the two reactors) giving 90 GWd/t discharge burn-up. Core
outlet temperature is 750ºC for the helium, steam temperature is 566°C
and core inlet temperature is 250°C. It has a thermal efficiency of 40%.
Core height is 11 metres, diameter 3 m in a 25 m high, 5.7 m diameter
reactor vessel. There are two independent reactivity control systems:
the primary one consists of 24 control rods in the side graphite
reflector, the secondary one of six channels for small absorber spheres
falling by gravity, also in the side reflector. Pebbles are
released into the top of the core one by one with the reactor operating.
They are correspondingly removed from the bottom, broken ones are
separated, the burn-up is measured, and spent fuel elements are screened
out and transferred to storage. A 40-year operating lifetime is
expected.
China Huaneng Group, one of China's major generators, is the lead
organization involved in the demonstration unit with 47.5% share; China
Nuclear Engineering & Construction (CNEC) has a 32.5% stake and
Tsinghua University's INET 20% – it being the main R&D contributor.
Projected cost is $430 million (but later units falling to $1500/kW with
generating cost about 5 ¢/kWh). The HTR-PM rationale is both eventually
to replace conventional reactor technology for power, and also to
provide for future hydrogen production. INET is in charge of R&D,
and was aiming to increase the size of the 250 MWt module and also
utilize thorium in the fuel.
The 210 MWe Shidaowan HTR-PM demonstration plant at Rongcheng in
Shandong province is expected to start up late in 2021, having started
construction at the end of 2012. It is to pave the way for commercial
600 MWe reactor units (6x250 MWt, total 655 MWe) with a single heat
exchanger and turbine, also using the steam cycle at 43.7% thermal
efficiency. Plant operating lifetime is envisaged as 40 years with 85%
load factor. The capital cost per kW is expected to be 75% of the
small HTR-PM, and for subsequent units, 50%. Meanwhile CNEC is promoting the technology for HTR-PM 600 plants using six 250 MWt modules.
Eventually a series of HTRs, possibly with Brayton cycle directly
driving the gas turbines, would be factory-built and widely installed
throughout China.
Performance of both this and South Africa's PBMR design includes
great flexibility in loads (40-100%) without loss of thermal efficiency,
and with rapid change in power settings. Power density in the core is
about one-tenth of that in a light water reactor, and if coolant
circulation ceases the fuel will survive initial high temperatures while
the reactor shuts itself down – giving inherent safety. Power control
is by varying the coolant pressure, and hence flow. (See also section
on Shidaowan HTR-PM in the information page on Nuclear Power in China and the Research and development section in the information page on China's Nuclear Fuel Cycle).
Urenco U-Battery
Urenco with others commissioned a study by TU-Delft and Manchester
University on the basis of which it has called for European development
of a very small 'plug and play' inherently-safe reactor called the
U-Battery. This is based on graphite-moderated, helium cooled HTR
concepts such as the UK's Dragon reactor (to 1975). The fuel block
design is based on that of the Fort St Vrain reactor in the USA. It
would use TRISO fuel with 17-20% enriched uranium and possibly thorium
with a beryllium oxide reflector. The 10 MWt design can produce 750°C
process heat or up to 4 MWe back-up and off-grid power. The consortium
envisages up to six U-Batteries at one site.
This micro-SMR U-battery would run for five years before refuelling
and servicing, a larger 20 MWt one would run for 10 years. The 10 MWt/4
MWe design, 1.8 m diameter, may be capable of being returned to the
factory for refuelling. The U-Battery consortium, led by Urenco, has
gained UK government support for a prototype, with target operation in
2028. Wood, Laing O’Rourke, Cammell Laird and Kinectrics are involved.
In mid-2018 the consortium was one of eight organisations to be
awarded a contract to produce a feasibility study as part of the UK
government's Advanced Modular Reactor Feasibility and Development
project, and in July 2020 it was selected for phase 2 of this. It has
been accepted for pre-licensing vendor design review with the Canadian
Nuclear Safety Commission (CNSC), from 2017. In July 2019 it became the
first design to complete the first of the four phases of Canadian
Nuclear Laboratories’ review process for siting an SMR at Chalk River
Laboratories in Ontario.
Russian HTR for Indonesia
In 2015 a consortium of Russian and Indonesian companies led
by Nukem Technologies had won a contract for the preliminary
design of the multi-purpose 10 MWe HTR in Indonesia, which would be “a
flagship project in the future of Indonesia’s nuclear program”. It
will be a pebble-bed HTR at Serpong. Atomproekt is architect general,
and OKBM Afrikantov the designer. SRI Luch is also involved
with fuel design. The conceptual design was completed in December
2015. In March 2018 Batan said that it aimed to complete the
detailed engineering design by the end of the year, and then to call for
bids to construct the reactor, for both electricity and process heat.
X-energy Xe-100
X-energy founded
in 2009 in the USA is designing the Xe-100 pebble-bed HTR of 200
MWt, 80 MWe, and has been in talks with utilities, stressing that a
plant will fit on a 4 ha site, below grade for electricity and/or
process heat. The initial TRISO fuel in the mid-2020s will utilize
uranium oxycarbide (UCO) made from high-assay low-enriched uranium
(HALEU), but longer-term thorium is intended as the primary fuel. Unlike
other pebble bed HTRs, the fuel will only pass through once, with high
160 GWd/t burn-up. Fairly rapid load-following from 25% to 100% is a
feature of the helium-cooled design running at 750 °C. Factory-made
units with 60-year operational life would be transported to the site by
road and installed.
The company has been in discussion with several utilities, including
South Carolina Electricity & Gas (SCEG), regarding replacing
coal-fired capacity with the four-pack installations. Industrial
process heat is also a likely application. X-energy is working in
partnership with BWX Technology, Oregon State University, Teledyne-Brown
Engineering, SGL Group, Idaho National Laboratory (INL), and Oak Ridge
National Laboratory (ORNL) on the design. In January 2016 the US DOE
awarded a Gateway for Accelerated Innovation in Nuclear (GAIN) grant to
the project, worth $53 million. In September 2016 Burns &
McDonnell Engineering joined the project as architectural and
engineering partner, in parallel with the DOE five-year award. The
Xe-100 is a candidate for the US Advanced Reactor Demonstration Program
(ARDP). In 2020 the Xe-100 received an initial grant of $80 million
under the programme.
In April 2021 X-energy signed an agreement with Energy Northwest and a
public utility to set up the Tri Energy Partnership with a view to
building an Xe-100 plant near the Columbia nuclear power plant in
Washington state. The $2.4 billion project would be half funded by the
ARDP and take seven years.
In November 2017 the company signed an agreement with Jordan Atomic
Energy Commission to consider building the Xe-100 in Jordan. In
August 2020 the company initiated a vendor design review with the
Canadian Nuclear Safety Commission. Kinetrics is leading X-energy’s
Canadian regulatory affairs and licensing efforts. The company hopes to
deploy the first units by 2027.
In August 2016 X-energy signed an agreement to work with Southern
Nuclear Operating Company to collaborate on development and
commercialization of their respective small reactor designs. Southern is
developing an MSR, the Molten Chloride Fast Reactor (MCFR). In
September 2018, X-energy said that its design was about 50% complete,
and that it hoped the full design would be finalized by 2022 or 2023.
X-energy has a TRISO pilot fuel fabrication facility at Oak Ridge
National Laboratory, Tennessee and in November 2019 it agreed with
Global Nuclear Fuel (GNF) to set up commercial HALEU TRISO production at
GNF's Wilmington plant. X-energy also has agreements with Centrus
Energy in the USA to develop TRISO fabrication technology for uranium
carbide fuel, and with NFI at Tokai in Japan, where NFI has 400 kgU/yr
HTR fuel capacity.
X-energy Xe-Mobile
In March 2020 the US Department of Defense awarded a $14.3 million
contract for further development of the design as a microreactor under 5
MWe – the Xe-Mobile, with all components housed in a standard
shipping container. It is to be able to operate at full power – at least
1 MWe – for at least three years. In March 2021 the DOD selected this
as one of two candidates to proceed to final engineering design in 2022
under the $30 million second phase of the Project Pele programme (see Military developments section above).
BWXT Advanced Nuclear Reactor
BWXT Technologies was commissioned in December 2020 by the US
Department of Energy to lead a $106.6 million microreactor project under
its Advanced Reactor Demonstration Program (ARDP), over seven years. It
was already under a $13.5 million contract to the Department of Defense
to develop a design for a transportable HTR microreactor with TRISO
fuel. This is the 50 MWt BANR (BWXT Advanced Nuclear Reactor) about
which few details have been released. In March 2021 the DOD selected
this as one of two candidates to proceed to final engineering design in
2022 under the second phase of the Project Pele program. BWXT was
awarded $28 million for this (see Military developments section above).
StarCore HTR
This is a small (20 MWe) concept design of helium-cooled reactor from StarCore Nuclear
in Quebec, designed for remote locations (displacing diesel and
propane) and with remote control system via satellite. It is expandable
to 100 MWe. The units would be installed below grade and in pairs. They
are truck-transportable, with reactor vessels 2.5 m diameter and 6 m
high. Fuel is TRISO in carbon prismatic matrix. Each reactor has a
five-year refuelling schedule. The secondary cooling circuit is
nitrogen, to a steam generator driving a turbine. The company offers a
build-own-operate-decommission concept with a power purchase agreement
for the life of the reactor, mentioning C$0.18 per kWh. The units
are designed to deliver both electricity and potable water.
The company has applied to the CNSC to start the pre-licensing vendor design review process.
In April 2018, Canadian Nuclear Laboratories (CNL) launched its SMR
review – a separate process to licensing – with a view to having an
SMR constructed on its Chalk River site by 2026. In February 2019 CNL
announced that StarCore had completed the prequalification stage and
been invited to enter the due diligence stage.
USNC Micro Modular Reactor
Ultra Safe Nuclear Corporation
(USNC), an American company with subsidiaries in Canada and elsewhere,
has the Micro Modular Reactor (MMR) HTR with the TRISO fuel in pellets
in prismatic graphite blocks in a sealed transportable core. Two
versions operate at 15 MWt/5 MWe or 30 MWt/10 MWe with flexible output
and they require no refuelling in a 20-year operating lifetime, after
which the module becomes waste. Heat is transferred from the core by
helium to a molten salt system. Larger versions are envisaged.
Phase 1 of a pre-licensing vendor design review by the Canadian
Nuclear Safety Commission (CNSC) was completed in February 2019, and Global First Power
(GFP, jointly owned by USNC and Ontario Power Generation, OPG) then
submitted a site preparation licence application for Chalk
River. CNSC’s environmental assessment began in July 2019. GFP,
based in Ottawa, describes itself as an energy provider specializing in
project development, licensing, ownership and operation of small nuclear
power plants to supply clean power and heat to remote industrial
operations and residential settlements. Formal licence review by
the CNSC for the 15 MWt MMR began in May 2021.
In June 2020 a joint venture was formed between USNC and OPG to
build, own and operate the proposed MMR project at Chalk River, Ontario.
The joint venture – the Global First Power Limited Partnership – is
owned equally by OPG and USNC-Power, the Canadian subsidiary of USNC.
GFP said it would "provide project development, licensing, construction
and operation" services for the project. The MMR would provide 15 MWt of
process heat via molten salt, and have an operating lifetime of 20
years.
In August 2020 USNC signed an agreement with Hyundai Engineering and
Korea Atomic Energy Research Institute for development and deployment of
HTR technology for supplying power as well as process heat.
In November 2020 USNC signed an agreement with Poland’s Synthos and
applied to the Polish government for financing industrial-scale hydrogen
projects.
In June 2021 the University of Illinois announced plans to install a
USNC MMR as both a power source and research reactor at its
Urbana-Champaign campus.
In April 2018, Canadian Nuclear Laboratories (CNL) launched its SMR
review – a separate process to licensing – with a
view to having an SMR constructed on its Chalk River site by 2026.
GFP/OPG/USNC completed the first and second stages of CNL's process, and
was invited to participate in the third and penultimate
stage. Construction of the first 5 MWe demonstration reactor at
Chalk River is expected to start in 2023, for 2025 commissioning. This
will be followed by one at Idaho National Laboratory and one at the
University of Illinois.
In 2020 USNC proposed an integrated solar, wind and nuclear plant
providing 120 MWe of generation and 1 TWh per year for a remote defence
base using ten 10 MWe MMR units. Projected power cost is 10 ¢/kWh.
(USNC is also developing an accident-tolerant shutdown system for NASA in nuclear thermal propulsion systems.)
Holos-Quad HTR
HolosGen
is designing a 22 MWt micro-modular HTR in collaboration with the US
military, to fit into a ISO standard 40 ft (12.2 m) shipping container.
It is essentially a closed-loop jet engine (Brayton cycle) with the
combustor replaced by a nuclear heat source comprising four subcritical
power modules (SPMs) that are actively positioned in relation to one
another, eliminating control rod mechanisms and
enabling rapid load following from 3 MWe to 13 MWe. Placing the SPMs
close together allows sufficient neutron transfer to reach criticality.
It uses 15% enriched TRISO fuel in graphite hexagonal blocks with 6
mm helium channels and core outlet temperature of 650-850 °C. Burnable
poison is in the graphite blocks, not the fuel. Heat exchangers are
embedded with the compressor components to recover waste heat for an
independent organic Rankine cycle. The turbo-machinery is magnetically
levitated to eliminate mechanical couplings and bearings in the core.
When set up, the plant is shielded by a prefabricated structure.
Core lifetime relates to mass, and a 15-tonne core can operate for
about 3.5 years, while a 27 t one can run for over eight years.
In June 2018, the HolosGen transportable reactor project was awarded
$2.3 million by the Advanced Research Projects Agency-Energy (ARPA-E) of
the US Department of Energy (DOE) to demonstrate the viability of the
concept. An October 2018 study
commissioned by the US Army put the estimated cost of a first-of-a-kind
13 MWe unit at $140 million, reducing to $75 million for later units.
HolosGen is working with Argonne National Laboratory.
Hybrid SMR concept
The hybrid-nuclear Small Modular Reactor (SMR) design from Hybrid Power Technologies LLC
produces massive quantities of compressed air, while the gas turbine,
able to burn a variety of fossil fuels, generates electrical power.
Helium from the 600 MWt graphite-moderated reactor drives a primary
turbine coupled to an air compressor. The very high pressure air then
supercharges a combined cycle gas turbine (CCGT) driving an 850 MWe
generator at 85% efficiency. The reactor and compressor are in a full
containment structure. (The actual HTR is equivalent to less then
300 MWe output, so that component is still ‘small’.) The company
applied for the second round of DOE funding in 2013.
Supercritical CO2 direct cycle fast reactor concept
This is a Generation IV design based partly on the well-proven UK
advanced gas-cooled reactors (AGRs). The supercritical direct cycle gas
fast reactor (SC-GFR) uses the supercritical CO2 coolant at
20 MPa and 650°C from a fast reactor of 200 to 400 MW thermal in Brayton
cycle. A small long-life reactor core could maintain decay heat removal
by natural circulation. A 2011 paper from Sandia Laboratories describes
it. (S-CO2 is applicable to many different heat sources, including
concentrated solar. It claims high efficiency with smaller and simpler
power plants. With a helium-cooled HTR or sodium-cooled fast reactor, it
would be the secondary circuit.)
Antares – SC-HTGR
Another full-size HTR design is being put forward by Framatome
(formerly Areva). It is based on the GT-MHR and has also involved Fuji.
The reference design is 625 MWt with prismatic block fuel like the GT-MHR.
Core outlet temperature is 750°C for the steam-cycle HTR version
(SC-HTGR), though an eventual very high temperature reactor (VHTR)
version is envisaged with 1000°C and direct cycle. The present concept
uses an indirect cycle, with steam in the secondary system, or possibly a
helium-nitrogen mix for the VHTR, removing the possibility of
contaminating the generation, chemical or hydrogen production plant with
radionuclides from the reactor core. It was selected in 2012 for the US
Next Generation Nuclear Plant, with two-loop secondary steam cycle, the
625 MWt probably giving 285 MWe per unit, but the primary focus being
the 750°C helium outlet temperature for industrial application.
It remains at the conceptual design stage.
Adams Engine
A small HTR concept is the Adams Atomic Engines' 10 MWe direct simple
Brayton cycle plant with low-pressure nitrogen as the reactor coolant
and working fluid, and graphite moderation. The reactor core is a fixed,
annular bed with about 80,000 fuel elements each 6 cm diameter and
containing approximately 9 grams of heavy metal as TRISO particles, with
expected average burn-up of 80 GWd/t. The initial units would provide a
reactor core outlet temperature of 800°C and a thermal efficiency near
25%. Power output is controlled by limiting coolant flow. A
demonstration plant was proposed for completion after 2018, but the
design is shelved. The Adams Engine is designed to be competitive with
combustion gas turbines.
An antecedent was the ML-1 nitrogen-cooled reactor with closed cycle
gas turbine, designed to be air-portable and part of the US Army Nuclear
Power Program (ANPP). It was water-moderated, with high-enriched fuel
and from 1961 worked for several hundred hours up to two-thirds of its
designed 300 kW, but various problems caused the project to be shut down
in 1965. The high-pressure gas cycle with nitrogen at 910 kPa was one
problem.
PBMR and derivatives
South
Africa's pebble bed modular reactor (PBMR) was being developed by the
PBMR (Pty) Ltd consortium led by the utility Eskom, latterly with
involvement of Mitsubishi Heavy Industries, and drew on German
expertise, notably the HTR-Modul design. It aimed for a step change in
safety, economics and proliferation resistance. Full-scale production
units had been planned to be 400 MWt (165 MWe) but more recent plans
were for 200 MWt (80 MWe)7. Financial constraints led to delays8 and in September 2010 the South African government confirmed it would stop funding the project9 and closed it down.
The earlier plans for the 400 MWt PBMR following a 2002 review
envisaged a direct cycle (Brayton cycle) gas turbine generator and
thermal efficiency about 41%, the helium coolant leaving the bottom of
the core at about 900°C and driving a turbine. Power would be adjusted
by changing the pressure in the system. The helium is passed through a
water-cooled pre-cooler and intercooler before being returned to the
reactor vessel. The PBMR Demonstration Power Plant (DPP) was expected to
start construction at Koeberg in 2009 and achieve criticality in 2013,
but after this was delayed it was decided to focus on the 200 MWt
design6.
The 200 MWt (80 MWe) later design announced
in 2009 was to use a conventional Rankine cycle, enabling the PBMR to
deliver super-heated steam via a steam generator as well as generate
electricity. This design "is aimed at steam process heat applications
operating at 720°C, which provides the basis for penetrating the nuclear
heat market as a viable alternative for carbon-burning, high-emission
heat sources."10 An
agreement with Mitsubishi Heavy Industries to take forward the R&D
on this design was signed in February 2010. MHI had been involved in the
project since 2001, having done the basic design and R&D of the
helium-driven turbogenerator system and core barrel assembly, the major
components of the 400 MWt direct-cycle design.
The PBMR has a vertical steel reactor pressure vessel which contains
and supports a metallic core barrel, which in turn supports the
cylindrical pebble fuel core. This core is surrounded on the side by an
outer graphite reflector and on top and bottom by graphite structures
which provide similar upper and lower neutron reflection functions.
Vertical borings in the side reflector are provided for the reactivity
control elements. Some 360,000 fuel pebbles (silicon carbide-coated 9.6%
enriched uranium dioxide particles encased in graphite spheres of 60 mm
diameter) cycle through the reactor continuously (about six times each)
until they are expended after about three years. This means that a
reactor would require 12 total fuel loads in its design lifetime.
A pebble fuel plant at Pelindaba was planned. Meanwhile, the company produced some fuel which was successfully tested in Russia.
The PBMR was proposed for the US Next Generation Nuclear Plant
project and submission of an application for design certification
reached the pre-application review stage, but is now listed as
'inactive' by the NRC. The company was part of the National Project
Management Corporation (NPMC) consortium which applied for the second
round of DOE funding in 2013. This 2013 application for federal
funds appeared to revive the earlier direct-cycle PBMR design,
emphasising its ‘deep burn’ attributes in destroying actinides and
achieving high burn-up at high temperatures.
In 2016 Eskom revived consideration of a reactor based on the PBMR,
with a view to developing a design that is simpler and more efficient
than the original, and also looking at applications for process heat
that were not fully explored by the original R&D
programme. However, most of the scientific and engineering staff
had emigrated, many of them to the USA and many joined X-energy’s
similar project.
A new concept was for an advanced high-temperature reactor of
150 MWe to be deployed in the 2030s, with a 50 MWe pilot plant built in
the mid-2020s. It would be a combined-cycle plant with gas flow now from
bottom to top, and the temperature will be much higher. The pressure
vessel would be concrete, and it would have a pebble bed reactor core.
Helium would exit the reactor to a gas turbine at 1200°C, and the
exhaust gas from this at 600°C would drive a steam cycle, using a molten
salt circuit, with overall 60% thermal efficiency. The gas turbine
would produce 40% of the power, the steam cycle 60%.
A further conceptual design is the HTMR-100, a 35 MWe (100 MWt)
pebble bed HTR for electricity or process heat. The conceptual design,
commenced in 2012, from Steenkampskraal Thorium Limited
(STL) in South Africa, was completed in 2018. Also known as the Th-100,
it is derived from the Jülich and PBMR designs. For electricity, single
units have load-following capability, or four can comprise a 140 MWe
power plant. There are a range of fuel options involving LEU, thorium
and reactor-grade plutonium, with burn-up of 80-90 GWd/t of TRISO fuel
pebbles. It has a graphite moderator and helium coolant at 750°C, and a
single pass fuel cycle. The reactor vessel is 15 m high, 5.9 m diameter
and primary loop pressure is relatively low at 4 MPa.
GT-MHR
In the 1970s General Atomics developed an HTR with prismatic fuel
blocks based on those in the 842 MWt Fort St Vrain reactor, which ran
1976-89 in the USA. Licensing review by the NRC was underway until the
projects were cancelled in the late 1970s.
Evolved from this in the 1980s, General Atomics' Gas Turbine –
Modular Helium Reactor (GT-MHR), would be built as modules of up to 600
MWt, but typically 350 MWt, 150 MWe. In its electrical application each
would directly drive a gas turbine at 47% thermal efficiency. It could
also be used for hydrogen production (100,000 t/yr claimed) and other
high temperature process heat applications. The annular core, allowing
passive decay heat removal, consists of 102 hexagonal fuel element
columns of graphite blocks with channels for helium coolant and control
rods. Graphite reflector blocks are both inside and around the core.
Half the core is replaced every 18 months. Enrichment is about 15.5%,
burn-up is up to 220 GWd/t, and coolant outlet temperature is 750°C with
a target of 1000°C.
The GT-MHR was being developed by General Atomics in partnership with
Russia's OKBM Afrikantov, supported by Fuji (Japan). Areva was formerly
involved, but it then developed the basic design itself as Antares.
Initially the GT-MHR was to be used to burn pure ex-weapons plutonium at
Seversk (Tomsk) in Russia. A burnable poison such as Er-167 is needed
for this fuel. The preliminary design stage was completed in 2001, but
the programme to construct a prototype in Russia then came to a halt.
General Atomics said that the GT-MHR neutron spectrum is such, and
the TRISO fuel is so stable, that the reactor could be powered fully
with separated transuranic waste (neptunium, plutonium, americium and
curium) from light water reactor used fuel. The fertile actinides would
enable reactivity control and very high burn-up could be achieved with
it – over 500 GWd/t – the 'Deep Burn' concept. Over 95% of the Pu-239
and 60% of other actinides would be destroyed in a single pass.
A smaller version of the GT-MHR, the Remote-Site Modular Helium
Reactor (RS-MHR) of 10-25 MWe was proposed by General Atomics. The fuel
would be 20% enriched and the refuelling interval would be 6-8 years.
EM2
In February 2010, General Atomics announced its Energy Multiplier Module (EM2) fast neutron design, superseding its GT-MHR. The EM2 is
a 500 MWt, 265 MWe helium-cooled fast-neutron HTR operating at 850°C to
achieve 53% net thermal efficiency with a variety of fuels and using
the Brayton cycle. It has several passive safety features and in
particular the fuel rod cladding is manufactured from GA's proprietary SiGA silicon-carbide composite,
a high-tech ceramic matrix composite that can withstand more than twice
the temperatures of the metal components used in most reactors. Decay
heat removal is entirely passive.
The EM2 may be fuelled with 20 tonnes of used PWR fuel or
depleted uranium, plus 22 tonnes of low-enriched uranium (~12% U-235,
HALEU) as starter. Used fuel from this is processed to remove fission
products (about 4 tonnes) and the balance is recycled as fuel for
subsequent rounds, each time topped up with 4 tonnes of further used PWR
fuel. Each refuelling cycle may be as long as 30 years. With repeated
recycling the amount of original natural uranium (before use by PWR)
used goes up from 0.5% to 50% at about cycle 12. High-level waste is
about 4% of that from PWR on open fuel cycle. EM2 would
also be suitable for process heat applications. The main pressure vessel
can be trucked or railed to the site, and installed below ground
level, and the high-speed (gas) turbine generator is also
truck-transportable. The company expects a four-unit EM2
plant to be built in 42 months. The means of reprocessing to remove
fission products is not specified, except that it is not a wet process.
The company applied for the second round of DOE funding in 2013.
The company anticipates a 12-year development
and licensing period, which is in line with the 80 MWt experimental
technology demonstration gas-cooled fast reactor (GFR) in the Generation
IV programmel. GA
has teamed up with Chicago Bridge & Iron, Mitsubishi Heavy
Industries, and Idaho National Laboratory to develop the EM2.
GA-Framatome Fast Modular Reactor
General Atomics Electromagnetic Systems Group (GA-EMS) in the USA is
collaborating with Framatome Inc. (the US branch of Framatome) to
develop a new helium-cooled 50 MWe design, the Fast Modular Reactor
(FMR), primarily for electricity using the Brayton cycle at 45% thermal
efficiency. The refuelling cycle would be nine years, apparently using
GA’s proprietary SiGA silicon-carbide composite fuel cladding, though no
information about fuel has been announced. It will be dry-cooled
regarding waste heat, with passive safety. It will have fast-response
load-following capability of about 20% per minute ramping while
maintaining reactor temperature to mitigate thermal cycle fatigue in
components. It will be factory-built and assembled onsite. Framatome’s
US engineering team will be responsible for designing several critical
structures, systems and components for the FMR. A demonstration unit is
expected to operate in early 2030s. Operating temperature is expected to
be over 700 °C (cf 850 °C for EM2 at higher thermal efficiency)
GA-EMS is separate from General Atomics' Energy Group, which is developing the Energy Multiplier Module (EM2).
GE-EMS is best known for the electromagnetic aircraft launch and
recovery systems fitted to the latest US aircraft carriers, as well as
rail guns and hypervelocity projectiles.
Fast neutron reactors
Fast neutron reactors (FNR) are smaller and simpler than light water
types, they have better fuel performance and can have a longer refueling
interval (up to 20 years), but a new safety case needs to be made for
them, at least in the west. They are designed to use the full energy
potential of uranium, rather than about one percent of it that
conventional power reactors use. They have no moderator, a higher
neutron flux and are normally cooled by liquid metal such as sodium,
lead, or lead-bismuth, with high conductivity and boiling point. They
operate at or near atmospheric pressure and have passive safety features
(most have convection circulating the primary coolant). Automatic power
regulation is achieved due to the reactivity feedback – loss of coolant
flow leads to higher core temperature which slows the reaction. Fast
reactors typically use boron carbide control rods.
Fuels are mostly 15-20% enriched and may be uranium nitride – UN,
(U,Pu)N, (U,transuranic)N, or (U,Pu)Zr. In the USA no enrichment plant
is designed for more than 10% enrichment, but the government has 26
tonnes of HEU unallocated, and this might be blended down for fast
reactors.
Most coolants are liquid metal, either sodium, which is flammable and
reacts violently with water, or lead/lead-bismuth, which is corrosive
but does not react with air or water. It eliminates the need and
associated expense of extra components and redundant safety systems
required by other technologies for protection against coolant leakages.
Both coolants can be used at or near atmospheric pressure, which
simplifies engineering and reduces cost. Their high-temperature
operation benefits thermodynamic efficiency.
There are two exceptions to liquid metal cooling: gas and salt.
Two gas-cooled fast reactor (GFR) concepts – the Energy Multiplier Module (EM2) and Fast Modular Reactor
(FMR) – have been announced by General Atomics and are described in the
HTR section above. The concept is also being pursued in the Generation
IV programme, with Allegro (50-100 MWt) being developed by the V4G4
Centre in Eastern Europe with French support. In May 2021 the Czech
nuclear research institute, UJV Rez, announced its Hefasto project based
on Allegro, to develop a 200 MWt reactor operating at up to 900°C.
Three versions will be pitched to heating, cogeneration and the chemical
industry.
Salt cooling is in the molten chloride fast reactor (MCFR) concept
being developed by Southern Company Services in the USA with TerraPower,
Oak Ridge National Laboratory (ORNL) and EPRI. The pilot version of
this will be built at Idaho National Laboratory. Also the lead version
of the Moltex stable salt reactor is fast. These are described in the Molten salt reactors section below.
Small FNRs are designed to be factory-built and shipped to site on
truck, train or barge and then shipped back again or to a regional fuel
cycle centre at end of life. They would mostly be installed below ground
level and with high surface area to volume ratio they have good passive
cooling potential. Disposal is envisaged as entire units, without
separate spent fuel storage, or after fuel removed for reprocessing.
See also Fast Neutron Reactors paper.
Sodium-cooled fast reactors
Several US companies are developing sodium-cooled fast reactor
designs based on the 62.5 MWt Experimental Breeder Reactor II (EBR-II).
The EBR-II was a significant fast reactor prototype, a fuel recycle
reactor at Idaho National Laboratory (formerly Argonne National
Laboratory - West) which produced 19 MWe over about 30 years. It used
the pyrometallurgically-refined used fuel from light water reactors as
fuel, including a wide range of actinides. After operating from 1963 to
1994 it is now decommissioned. EBR-II was the basis of the US Integral
Fast Reactor (IFR) programme (originally the Advanced Liquid Metal
Reactor program), and that IFR term is again in use. An EBR-III of
200-300 MWe was proposed but not developed (see also information page on
Fast Neutron Reactors).
PRISM, Natrium
GE with the US national laboratories had
been developing a modular liquid metal-cooled inherently-safe reactor –
PRISM (Power Reactor Innovative Small Module) – under the Advanced
Liquid Metal Reactor/Integral Fast Reactor (ALMR/IFR) program funded by
the US Department of Energy. The design is based on EBR-II and the
original IFR. Another antecedent was GE's fast reactor power plant for
USS Seawolf 1957-58. The ALMR/IFR program was cancelled in 1994 and no
US fast neutron reactor has so far been larger than 66 MWe and none has
supplied electricity commercially. However, the 1994 pre-application
safety evaluation report13 for the original PRISM design concluded that "no obvious impediments to licensing the PRISM design had been identified."
Today's PRISM is
a GE Hitachi (GEH) design for compact modular pool-type reactors with
passive cooling for decay heat removal. After 30 years of development it
represents GEH's Generation IV solution to closing the fuel cycle in
the USA. Each PRISM power block consists of two modules of 311 MWe (840
MWt) each, (or, earlier, three modules of 155 MWe, 471 MWt), each with
one steam generator, that collectively drive one turbine generator. The
pool-type modules below ground level contain the complete primary system
with sodium coolant at about 500°C. An intermediate sodium loop takes
heat to steam generators. The metal Pu & DU fuel is obtained from
used light water reactor fuel. All transuranic elements are removed
together in the electrometallurgical reprocessing so that fresh fuel has
minor actinides with the plutonium and uranium.
A cutaway of the PRISM design (GE Hitachi)
The reactor is designed to use a heterogeneous metal alloy core with
192 fuel assemblies in two fuel zones. In the version designed for used
LWR fuel recycle, all these are fuel, giving peak burnup of 122 GWd/t.
In other versions for breeding or weapons plutonium consumption, 42 of
them are internal blanket and 42 are radial blanket, with 108 as driver
fuel, and peak burnup of 144 GWd/t. For the LWR fuel recycle version,
fuel stays in the reactor four years, with one-quarter removed annually,
and 72 kg/yr net of fissile plutonium consumed. In the breeder version
fuel stays in the reactor about six years, with one-third removed every
two years, and net production of 57 kg/yr of fissile plutonium. Breeding
ratio depends on purpose and hence configuration, so ranges from 0.72
for used LWR recycle to 1.23 for breeder. Used PRISM fuel is recycled
after removal of fission products, though not necessarily into PRISM
units.
The commercial-scale plant concept, part of an 'Advanced Recycling
Center', would use three power blocks (six reactor modules) to provide
1866 MWe. In 2011 GE Hitachi announced that it was shifting its
marketing strategy to pitch the reactor directly to utilities as a way
to recycle excess plutonium while producing electricity for the grid.
GEH bills it as a simplified design with passive safety features and
using modular construction techniques. Its reference construction
schedule is 36 months. In October 2016 GEH signed an agreement with
Southern Nuclear Development, a subsidiary of Southern Nuclear
Operating Company, to collaborate on licensing fast reactors including
PRISM. In June 2017 GEH joined a team led by High Bridge Energy
Development Co. and including Exelon Generation, High Bridge Associates
and URS Nuclear to license PRISM.
GEH is promoting to UK government agencies the potential use of PRISM
technology to dispose of the UK's plutonium stockpile. Two PRISM
units would irradiate fuel made from this plutonium (20% Pu, with DU and
zirconium) for 45-90 days, bringing it to 'spent fuel standard' of
radioactivity, after which it would be stored in air-cooled silos. The
whole stockpile could be irradiated thus in five years, with some
by-product electricity (but frequent interruptions for fuel changing)
and the plant would then proceed to re-use it for about 55 years solely
for 600 MWe of electricity generation, with one-third of the fuel being
changed every two years. For this UK version, the breeding ratio is 0.8.
No reprocessing plant ('Advanced Recycling Center') is envisaged
initially, but this could be added later.
In March 2017 GEH and Advanced Reactor Concepts (see below)
signed an agreement to collaborate on licensing an SMR design based on
the ARC-100, but drawing on the extensive intellectual property and
licensing experience of the GEH PRISM programme. Initial deployment is
envisaged in Canada, at Point Lepreau in New Brunswick. ARC will seek a
preliminary regulatory review with the CNSC through its Vendor Design
Review process.
In February 2019 the US DOE launched its Versatile Test Reactor (VTR)
programme, set up under the Nuclear Energy Innovation Capabilities Act
2017 and run by Idaho National Laboratory. The programme aims to provide
the capability for testing advanced nuclear fuels, materials,
instrumentation, and sensors. The VTR, which is intended to be
operational at INL by the end of 2025, would be an adapted PRISM
reactor to provide accelerated neutron damage rates 20 times
greater than current water-cooled test reactors. (The only other fast
research reactor operating is the BN-60 in Russia, to be replaced after
2020 by MBIR there.) In January 2020 GEH and TerraPower
announced a collaboration to pursue a public-private partnership to
design and construct the VTR for the DOE. They would be supported by the
Energy Northwest utility consortium.
A further collaboration between GE Hitachi and Terrapower is the
Natrium concept. This is based on a PRISM reactor of 345 MWe and uses
molten salt to store heat so that the output could be increased to about
500 MWe for up to five hours for load-following. The primary coolant is
sodium, the secondary coolant is molten salt which can store heat or
use it to make steam in a heat exchanger, switching between the two
as required so that plant output can vary between 30% and 150% of
reactor power. It would “help customers capitalize on peaking
opportunities driven by renewable energy fluctuations.” Natrium is part
of the DOE Advanced Reactor Demonstration Program (ARDP) offering funds
on a cost-share basis and in October 2020 was awarded an initial grant
of $80 million. In October 2020 Bechtel joined the consortium to provide
design, licensing, procurement and construction services to the
project.
In June 2021 TerraPower announced plans to build a demonstration
Natrium unit in Wyoming at a retired coal plant site. It plans to submit
a construction permit application in 2023 and an operating licence
application in 2026. The plant is expected to cost under $1 billion
apart from financing.
See also Electrometallurgical 'pyroprocessing' section in the information page on Processing of Used Nuclear Fuel.
Integral Fast Reactor, ARC-100
Advanced Reactor Concepts
LLC (ARC) set up in 2006 has developed a 260 MWt/100 MWe sodium-cooled
fast reactor based on the 62.5 MWt Experimental Breeder Reactor II
(EBR-II). It will be factory-produced, with components readily assembled
onsite, and with 'walk-away' passive safety. Installation would be
below ground level.
The ARC-100 system comprises a uranium alloy metal core cartridge
submerged in sodium at ambient pressure in a stainless steel tank. The
liquid sodium is pumped through the core where it is heated to 510°C,
then passed through an integral heat exchanger (within the pool) where
it heats sodium in an intermediate loop, which in turn heats working
fluid for electricity generation. It would have a refuelling interval of
20 years for cartridge changeover, with 20.7 tonnes of fuel. Initial
fuel will be low-enriched uranium (10.1% inner zone, 12.1% middle zone,
17.2% outer zone among 92 fuel assemblies over 1.5 m fuelled height) but
it will be able to burn wastes from light water reactors, or plutonium.
Reprocessing its used fuel will not separate plutonium. ARC-100 has
load-following capability. Thermal efficiency is about 40% and it and
could be paired with a supercritical carbon dioxide tertiary circuit to
drive a turbine at high efficiency. Operating cost is expected to be
$50/MWh.
In March 2017 GEH and ARC signed an agreement to collaborate on
licensing an SMR design based on ARC-100, which will leverage extensive
intellectual property and licensing experience of the GEH PRISM
programme. A further agreement in August 2017 licensed PRISM technology
to ARC, and provided GEH engineering and design expertise to ARC.
Initial deployment is envisaged in Canada by ARC Canada, and in October
2019 the CNSC completed phase 1 pre-licensing vendor design review for
the ARC-100.
In July 2018 ARC and New Brunswick Power announced that they were
exploring the potential deployment of the ARC-100 reactor at New
Brunswick's Point Lepreau nuclear plant, and in November 2020 the two
companies were joined by Moltex in setting up an SMR vendor cluster
there. In February 2021 the New Brunswick government announced $20
million funding for ARC Canada and in April 2021 plans for the first
unit at Point Lepreau were confirmed. In 2021 ARC offered the design to
Energoatom in Ukraine.
CEFR
The China Experimental Fast Reactor of 65 MWt is basically that,
rather than a power reactor, though it can incidentally generate 20 MWe.
It is an important part of China’s reactor development, and details are
in the R&D section of the China Fuel Cycle paper. It is
sodium-cooled at 530°C and has been operating since 2010.
Rapid-L
A small-scale design developed by Japan's Central Research Institute
of Electric Power Industry (CRIEPI) in cooperation with Mitsubishi
Research Institute and funded by the Japan Atomic Energy Research
Institute (JAERI) is the 5 MWt, 200 kWe Rapid-L, using lithium-6 (a
neutron poison) as control medium. It would have 2700 fuel pins of
40-50% enriched uranium nitride with 2600°C melting point integrated
into a disposable cartridge or 'integrated fuel assembly'. The
reactivity control system is passive, using lithium expansion modules
(LEMs) which give burn-up compensation, partial load operation as well
as negative reactivity feedback. During normal operation, lithium-6 in
the LEM is suspended on an inert gas above the core region. As the
reactor temperature rises, the lithium-6 expands, moving the gas/liquid
interface down into the core and hence adding negative reactivity. Other
kinds of lithium modules, also integrated into the fuel cartridge, shut
down and start up the reactor. Cooling is by molten sodium, and with
the LEM control system, reactor power is proportional to primary coolant
flow rate. Refuelling would be every 10 years in an inert gas
environment. Operation would require no skill, due to the inherent
safety design features. The whole plant would be about 6.5 metres high
and 2 metres diameter.
The larger RAPID reactor delivers 1 MWe and is U-Pu-Zr fuelled and sodium-cooled.
4S
The Super-Safe, Small & Simple (4S) 'nuclear battery' system is
being developed by Toshiba and the Central Research Institute of
Electric Power Industry (CRIEPI) in Japan in collaboration with SSTAR
work and Westinghouse (owned by Toshiba) in the USA. It uses sodium as
coolant (with electromagnetic pumps) and has passive safety features,
notably negative temperature coefficient of reactivity. The whole unit
would be factory-built, transported to site, installed below ground
level, and would drive a steam cycle via a secondary sodium loop. It is
capable of three decades of continuous operation without refuelling.
Metallic fuel (169 pins 10mm diameter) is uranium-zirconium enriched to
less than 20% or U-Pu-Zr alloy with 24% Pu for the 30 MWt (10 MWe)
version or 11.5% Pu for the 135 MWt (50 MWe) version. Steady power
output over the core lifetime in 30 MWt version is achieved by
progressively moving upwards an annular reflector around the slender
core (0.68m diameter, 2m high in the small version; 1.2m diameter and
2.5m high in the larger version) at about one millimetre per week. After
14 years a neutron absorber at the centre of the core is removed and
the reflector repeats its slow movement up the core for 16 more years.
Burn-up will be 34 GWday/t. In the event of power loss the reflector
falls to the bottom of the reactor vessel, slowing the reaction, and
external air circulation gives decay heat removal. A further safety
device is a neutron absorber rod which can drop into the core. After 30
years the fuel would be allowed to cool for a year, then it would be
removed and shipped for storage or disposal.
Both versions of 4S are designed to automatically maintain an outlet
coolant temperature of 510-550ºC – suitable for power generation with
high temperature electrolytic hydrogen production. Plant cost is
projected at US$ 2500/kW and power cost 5-7 cents/kWh for the small unit
– very competitive with diesel in many locations. The design has gained
considerable support in Alaska and toward the end of 2004 the town of
Galena granted initial approval for Toshiba to build a 10 MWe (30 MWt)
4S reactor in that remote location. A pre-application Nuclear Regulatory
Commission (NRC) review was under way to 2008 with a view to
application for design certification in October 2010, and combined
construction and operating licence (COL) application to follow. Its
review is now listed as ‘inactive’ by NRC. Its design is sufficiently
similar to PRISM – GE's modular 150 MWe liquid metal-cooled
inherently-safe reactor which went part-way through the NRC approval
process (see section above on PRISM)
– for it to have good prospects of licensing. Toshiba planned a
worldwide marketing program to sell the units for power generation at
remote mines, for extraction of tar sands, desalination plants and for
making hydrogen. Eventually it expected sales for hydrogen production to
outnumber those for power supply.
The L-4S is a Pb-Bi cooled version of the 4S design.
Travelling wave and standing wave reactors
This is not a small reactor, and details are in the information page on Fast Neutron Reactors and at TerraPower.
Lead- and lead-bismuth cooled fast reactors
Lead or lead-bismuth eutectic in fast neutron reactors are capable of
high temperature operation at atmospheric pressure. Pb-208 – 54% of
naturally-occurring lead – is transparent to neutrons. This means that
efficiency is better due to greater spacing between fuel pins which then
allows coolant flow by convection for decay heat removal. Also since
they do not react with water the heat exchanger interface is safer. They
do not burn when exposed to air. However, they are corrosive of fuel
cladding and steels, which originally limited temperatures to 550°C.
With today's materials 650°C can be reached, and in future 800°C is
envisaged with the second stage of Generation IV development, using
oxide dispersion-strengthened steels. Lead and Pb-Bi have much higher
thermal conductivity than water, but lower than sodium.
While lead has limited activation from neutrons, a problem with Pb-Bi
is that it yields toxic polonium (Po-210) activation product, an
alpha-emitter with a half-life of 138 days. Pb-Bi melts at a relatively
low 125°C (hence eutectic) and boils at 1670°C, Pb melts at 327°C and
boils at 1737°C but is very much more abundant and cheaper to produce
than bismuth, hence is envisaged for large-scale use in the future,
though freezing must be prevented. In 1998 Russia declassified a lot of
research information derived from its experience with Pb-Bi in submarine
reactors, and US interest in using Pb generally or Pb-Bi for small
reactors has increased subsequently.
BREST-300
Russia has experimented with several lead-cooled reactor designs, and
gained 70 reactor-years experience with lead-bismuth cooling to 1990s
in submarine reactors. A significant new Russian design from NIKIET is
the BREST fast neutron reactor, of 700 MWt, 300 MWe, with lead as the
primary coolant, at 540°C, supplying supercritical steam generators. The
core sits in a pool of lead at near atmospheric pressure. It is
inherently safe and uses a U+Pu nitride fuel. Effective enrichment is
about 13.5%. Fuel cycle is quoted at 5-6 years with partial refuelling
at about 10 months. No weapons-grade plutonium can be produced (since
there is no uranium blanket), and used fuel can be recycled
indefinitely, with on-site facilities.
The pilot demonstration unit is being built at Seversk for completion
in 2026, and 1200 MWe units are planned. The BREST reactor is an
integral part of the Pilot Demonstration Energy Complex (PDEC) which
comprises three elements: a mixed uranium-plutonium nitride fuel
fabrication/re-fabrication module; a nuclear power plant with BREST-300
reactor; and a used nuclear fuel reprocessing module (for 2024
operation). The combination enables a fully closed fuel cycle on one
site.
SVBR-100
A smaller and newer Russian design as a small modular reactor was to
be the lead-bismuth fast reactor (SVBR) of 280 MWt, 100 MWe, being
developed by AKME-engineering and involving Gidropress in the design. It
is an integral design, with 12 steam generators and two main
circulation pumps sitting in the same Pb-Bi pool at 340-490°C as the
reactor core. It is designed to be able to use a wide variety of fuels,
though the pilot unit would initially use uranium oxide enriched to
16.3%. With U-Pu MOX fuel it would operate in closed cycle. Refuelling
interval would be 7-8 years and 60-year operating lifetime was
envisaged. The melting point of the Pb-Bi coolant is 123.5°C, so it is
readily kept molten during shutdown by decay heat supplemented by
external heat sources if required.
The SVBR-100 unit of 280 MWt would be factory-made and transported
(railway, road or waterway) as a 4.5m diameter, 8.2m high module. A
power station with such modules was expected to supply electricity at
lower cost than any other new technology with an equal capacity as well
as achieving inherent safety and high proliferation resistance. (Russia
built seven Alfa-class submarines, each powered by a compact 155 MWt
Pb-Bi cooled reactor, and 80 reactor-years' operational experience was
acquired with these.) In October 2015 Rosatom reported: "Experts have
confirmed there are no scientific or technical issues that would prevent
completion of the project and obtaining a construction licence." Then
in November 2016 Rosatom said it expected to work out the main
specifications for construction of the SVBR-100 by mid-2017, but in 2018
the project was dropped. Overnight capital cost was earlier estimated
as $4000-4500/kW and generating costs 4-5 c/kWh on 90% load factor.
In December 2009, AKME-engineering, a 50-50
joint venture, was set up by Rosatom and the En+ Group (a subsidiary of
Basic Element Group) as an open joint stock company to develop and build
a pilot SVBR unit14.
En+ is an associate of JSC EuroSibEnergo and a 53.8% owner of Rusal,
which had been in discussion with Rosatom regarding a Far East nuclear
power plant and Phase II of the Balakovo nuclear plant. It was to
contribute most of the capital, and Rosatom is now looking for another
investor. In 2011 the EuroSibEnergo 50% share passed to its subsidiary
JSC Irkutskenergo. The main project participants are OKB Gidropress at
Podolsk, VNIPIET OAO at St Petersburg, and the RF State Research Centre
Institute of Physics & Power Engineering (IPPE or FEI) at Obninsk.
The plan was to complete the design development and put online a 100
MWe pilot facility by 2019, with total investment of RUR36 billion ($550
million). The site was to be the Research Institute of Atomic Reactors
(RIAR or NIIAR) at Dimitrovgrad – Russia's largest nuclear research
centre – though earlier plans were to put it at IPPE/FEI at Obninsk. The
SVBR-100 would have been the first reactor cooled by heavy metal to
generate electricity. It is described by Gidropress as a multi-function
reactor for power, heat or desalination.
An SVBR-10 was also envisaged, with the same design principles, a
20-year refuelling interval and generating capacity of 12 MWe, and it
too is a multi-purpose unit.
(Link to SVBR brochure)
Gen4 (Hyperion) Power Module
The Gen4 Module is a 70 MWt/25 MWe lead-bismuth cooled reactor concept using 19.75% enriched uranium nitride fuel, from Gen4 Energy. The reactor was originally conceived as a potassium-cooled self-regulating 'nuclear battery' fuelled by uranium hydridem.
However, in 2009, Hyperion Power changed the design to uranium nitride
fuel and lead-bismuth cooling to expedite design certification12.
This now classes it as a fast neutron reactor, without moderation. The
company claims that the ceramic nitride fuel has superior thermal and
neutronic properties compared with uranium oxide. Enrichment is 19.75%
and operating temperature about 500°C. The lead-bismuth eutectic is 45%
Pb, 55% Bi. The unit would be installed below ground level.
The reactor vessel housing the core and primary heat transfer circuit
is about 1.5 metres wide and 2.5 metres high. It is easily portable,
sealed and has no moving parts. A secondary cooling circuit transfers
heat to an external steam generator. The reactor module is designed to
operate for electricity or process heat (or cogeneration) continuously
for up to 10 years without refuelling. Another reactor module could then
take its place in the overall plant. The old module, with fuel burned
down to about 15% enrichment, would be put in dry storage at site to
cool for up to two years before being returned to the factory.
In March 2010, Hyperion (as the company then was) notified the US
Nuclear Regulatory Commission that it planned to submit a design
certification application in 2012. The company said then that it has
many expressions of interest for ordering units. In September 2010, the
company signed an agreement with Savannah River Nuclear Solutions to
possibly build a demonstration unit at the Department of Energy site
there. Hyperion planned to build a prototype by 2015, possibly with
uranium oxide fuel if the nitride were not then available. In March 2012
the US DOE signed an agreement with Hyperion regarding constructing a
demonstration unit at its Savannah River site in South Carolina.
In 2014 two papers on nuclear marine propulsion were published
arising from a major international industry project led by Lloyd's
Register. They describe a preliminary concept design study for a 155,000
dwt Suezmax tanker that is based on a conventional hull form with a 70
MW Gen4 Energy power module for propulsion.
In March 2012 Hyperion Power Generation changed its name to Gen4
Energy, and the name of its reactor to Gen4 Module (G4M). It
pitched its design for remote sites having smaller power requirements.
Westinghouse LFR
The Westinghouse Lead-cooled Fast Reactor
(LFR) programme originated from an investigation performed in 2015
aimed at identifying the technology that would best support addressing
the challenges of nuclear power, for global deployment. It is at the
conceptual design stage for up to 450 MWe as a modular pool-type unit,
simple, scalable and with passive safety. It will have flexible output
to complement intermittent renewable feed to the grid. Its high
temperature – eventually 650°C – capabilities will allow
industrial heat applications. Westinghouse expects it to be very
competitive, having low capital and construction costs with enhanced
safety.
Because lead coolant operates at atmospheric pressure and does not
exothermically react with air or with power conversion fluids (such as
supercritical carbon dioxide and water), LFR technology also eliminates
the need and associated expense of extra components and redundant safety
systems required by other plant designs for protection against coolant
leakages. Further operational and safety enhancements are also achieved
by adoption of a fuel/cladding combination with high temperature
capability based on those under development by Westinghouse in the
accident tolerant fuel programme.
In February 2017 the company signed an agreement with the Italian
National Agency for New Technologies, Energy and Sustainable Economic
Development (ENEA) and Ansaldo Nucleare to develop the design. The
development also involves several UK companies and initial licensing is
envisaged with the UK Office for Nuclear Regulation (ONR). In April 2021
an Ansaldo subsidiary was contracted to design, provide, install and
test key components of the reactor at the Versatile Lead Loop Facility
and Passive Heat Removal Facility, which are to be designed and
installed at Ansaldo Nuclear's site in Wolverhampton in the UK. A
prototype LFR will be about 300 MWe, running at 500 °C.
Beyond base-load electricity generation, the high-temperature
operation of the LFR will allow for effective load-following capability
enabled by an innovative thermal energy storage system, as well as
delivery of process heat for industrial applications and water
desalination. A supercritical carbon dioxide power conversion
system that uses air as the ultimate heat sink significantly reduces
water utilization and eliminates the need for siting the plant near
large water bodies.
Encapsulated Nuclear Heat-Source
The Encapsulated Nuclear Heat-Source (ENHS) is a liquid metal-cooled
reactor concept of 50 MWe being developed by the University of
California, Berkeley. The core is at the bottom of a metal-filled module
sitting in a large pool of secondary molten metal coolant which also
accommodates the eight separate and unconnected steam generators. There
is convection circulation of primary coolant within the module and of
secondary coolant outside it. Outside the secondary pool the plant is
air-cooled. Control rods would need to be adjusted every year or so and
load-following would be automatic. The whole reactor sits in a 17 metre
deep silo. Fuel is a uranium-zirconium alloy with 13% enrichment (or
U-Pu-Zr with 11% Pu) with a 15-20 year life. After this the module is
removed, stored on site until the primary lead (or Pb-Bi) coolant
solidifies, and it would then be shipped as a self-contained and
shielded item. A new fuelled module would be supplied complete with
primary coolant. The ENHS is designed for developing countries and is
highly proliferation-resistant but is not yet close to
commercialization.
The heatpipe ENHS has the heat removed by liquid-metal heatpipes.
Like the SAFE-400 space nuclear reactor core, the HP-ENHS core comprises
fuel rods and heatpipes embedded in a solid structure arranged in a
hexagonal lattice in a 3:1 ratio. The core is oriented horizontally and
has a square rather than cylindrical cross-section for effective heat
transfer. The heatpipes extend from the two axial reflectors in which
the fission gas plena are embedded and transfer heat to an intermediate
coolant that flows by natural circulation. (The SAFE-400 space fission
reactor – Safe Affordable Fission Engine – was a 400 kWt heatpipe power
system of 100 kWe to power a space vehicle using two Brayton power
systems (gas turbines driven directly by the hot gas from the reactor.)
STAR-LM, STAR-H2, SSTAR
The Secure Transportable Autonomous Reactor (STAR) project at Argonne
National Laboratory was developing small, multi-purpose systems that
operate nearly autonomously for the very long term. The STAR-LM is a
factory-fabricated fast neutron modular reactor design cooled by
lead-bismuth eutectic, with passive safety features. Its 300-400 MWt
size means it can be shipped by rail. It uses uranium-transuranic
nitride fuel in a 2.5 m diameter cartridge which is replaced every 15
years. Decay heat removal is by external air circulation. The STAR-LM
was conceived for power generation with a capacity of about 175 MWe.
The STAR-H2 is an adaptation of the same reactor for hydrogen
production, with reactor heat at up to 800°C being conveyed by a helium
circuit to drive a separate thermochemical hydrogen production plant,
while lower grade heat is harnessed for desalination (multi-stage flash
process). Its development is further off.
A smaller STAR variant is the Small Sealed Transportable Autonomous
Reactor (SSTAR) which was being developed by Lawrence Livermore, Argonne
and Los Alamos National Laboratories in collaboration with others
including Toshiba. It has lead or Pb-Bi cooling, 564°C core outlet
temperature and has integral steam generator inside the sealed unit,
which would be installed below ground level. Conceived in sizes 10-100
MWe, main development was focused on a 45 MWt/20 MWe version as part of
the US Generation IV effort. After a 20- or 30-year operating lifetime
without refuelling, the whole reactor unit is then returned for
recycling the fuel. The reactor vessel is 12 metres high and 3.2 m
diameter and the core one metre high and 1.2 m diameter (20 MWe
version). SSTAR would eventually be coupled to a Brayton cycle turbine
using supercritical carbon dioxide with natural circulation to four
heat exchangers. A prototype was envisaged for 2015, but development
has apparently ceased.
LSPR
A lead-bismuth-eutectic (LBE) cooled fast reactor of 150 MWt/53 MWe,
the LSPR (LBE-Cooled Long-Life Safe Simple Small Portable
Proliferation-Resistant Reactor), is under development in Japan. Fuelled
units would be supplied from a factory and operate for 30 years, then
be returned. The concept is intended for developing countries.
SEALER
LeadCold Reactors (Blykalla
Reaktorer) was founded in 2013 as a spin-off company from the Royal
Institute of Technology (KTH) in Stockholm. It has a subsidiary in
Canada. Its SEALER-3 (Swedish Advanced Lead Reactor) is a lead-cooled
fast reactor designed with the smallest possible core that can achieve
criticality in a fast spectrum using 20% enriched uranium oxide fuel.
The basic reactor is 8 MWt, with a peak electric power of 3 MWe, leading
to a core life of 30 full power years (at 90% availability with no
refuelling) with coolant below 450°C to minimise corrosion. The company
has developed novel aluminium-steel alloys that are highly
corrosion-resistant in contact with liquid lead up to 450°C. The reactor
vessel is designed to be small enough to permit transportation by
aircraft.
As the regulatory framework for licensing of small reactors in Canada
is better established than in most other countries, Nunavut and the
Northwest Territories are likely to become the first markets for SEALER
units. The Canadian Nuclear Safety Commission (CNSC) commenced phase 1
of a 15-month pre-licensing vendor design review in January 2017, but
the review is now on hold at the vendor's request. In 2016 an Essel
Group Middle East subsidiary agreed to invest in the Swedish-Canadian
project, and in January 2017 a $200 million investment agreement was
signed to license and construct "the world's first privately funded
lead-cooled nuclear power plant.” The funding will enable LeadCold
to complete the pre-licensing review with the CNSC, complete a detailed
engineering design of the reactor, carry out the R&D necessary for
licensing the design in Canada, and construct a full-scale 3 MWe
demonstration unit by about 2025. In April 2018 the company began
collaboration on safety analysis with Netherlands-based NRG, which
operates the Petten high-flux research reactor.
In February 2021 Uniper Sweden signed a joint venture agreement,
creating Swedish Modular Reactors AB, with LeadCold and KTH aimed at
constructing a demonstration SEALER-3 by 2030 at Oskarshamn. In February
2022 the Swedish Energy Agency awarded the joint venture funding of
$10.6 million.
SEALER-5 is a 5 MWe reactor design. Replacing the standard uranium
oxide fuel with uranium nitride (UN), the same core can host 40% more
fissile material. This allows the core to operate at 40% higher thermal
power for the same duration as SEALER-3, i.e. 30 years.
SEALER-10 is the waste management system. After 30 years of
operation, the early SEALER units will be transported back to a
centralised recycling facility. The plutonium and minor actinides
present in the spent fuel will then be separated and converted into
nitride fuel for recycle in a 10 MWe SEALER reactor. One such reactor
will be sufficient to manage the used fuel of ten smaller SEALER units.
Chinese Hedianbao
A small research institute at Hefei, Anhui province in China is doing
some conceptual work on a “portable nuclear battery pack” designed to
fit inside a standard shipping container. The lead-cooled fast reactor
would be able to generate 10 megawatts thermal, and is based on a
Russian submarine reactor design.
Korean fast reactor designs
In South Korea, the Korea Atomic Energy Research Institute (KAERI)
has been working on sodium-cooled fast reactor designs, but a second
stream of fast reactor development there is via the Nuclear
Transmutation Energy Research Centre of Korea (NuTrECK) at Seoul
University (SNU). It is working on a lead-bismuth cooled design of 35 MW
which would operate on pyro-processed fuel. It is designed to be leased
for 20 years and operated without refuelling, then returned to the
supplier. It would then be refuelled at the pyro-processing plant and
have a design life of 60 years. It would operate at atmospheric
pressure, eliminating major concern regarding loss of coolant accidents.
Molten salt reactors
These mostly use molten fluoride salts as primary coolant, at low
pressure. Lithium-beryllium fluoride and lithium fluoride salts remain
liquid without pressurization up to 1400°C, in marked contrast to a PWR
which operates at about 315°C under 150 atmospheres pressure.
Fast-spectrum MSRs use chloride salt coolant. In most designs the fuel
is dissolved in the primary coolant, but in some the fuel is a pebble
bed.
During the 1960s, the USA developed the molten salt breeder reactor
concept as the primary back-up option for the fast breeder reactor
(cooled by liquid metal) and a small prototype 8 MWt Molten Salt Reactor
Experiment (MSRE) operated at Oak Ridge over four years to 1969 (the
MSR programme ran 1957-1976). U-235 tetrafluoride enriched to 33% was in
molten lithium, beryllium and zirconium fluorides at 600-650°C which
flowed through a graphite moderator. A second campaign used U-233 fuel,
but the program did not progress to building a MSR breeder utilising
thorium. There is now renewed interest in the concept in Japan, Russia,
China, France and the USA, and one of the six Generation IV designs
selected for further development is the molten salt reactor (MSR).
In the normal MSR, the fuel is a molten
mixture of lithium and beryllium fluoride (FLiBe) salts with dissolved
enriched uranium – U-235 or U-233 fluorides (UF4). The core
consists of unclad graphite moderator arranged to allow the flow of salt
at some 700°C and at low pressure. Much higher temperatures are
possible but not yet tested. Heat is transferred to a secondary salt
circuit and thence to steamo.
The basic design is not a fast neutron reactor, but with some
moderation by the graphite, may be epithermal (intermediate neutron
speed) and breeding ratio is less than 1.
Thorium can be dissolved with the uranium in a single fluid MSR,
known as a homogeneous design. Two-fluid, or heterogeneous MSRs would
have fertile salt containing thorium in a second loop separate from the
fuel salt containing fissile uranium and could operate as a breeder
reactor (MSBR). In each case secondary coolant salt circuits are
used.
The fission products dissolve in the fuel salt and may be removed
continuously in an on-line reprocessing loop and replaced with fissile
uranium or, potentially, Th-232 or U-238. Actinides remain in the
reactor until they fission or are converted to higher actinides which do
so.
The liquid fuel has a negative temperature coefficient of reactivity
and a strong negative void coefficient of reactivity, giving passive
safety. If the fuel temperature increases, the reactivity decreases. The
MSR thus has a significant load-following capability where reduced heat
abstraction through the boiler tubes leads to increased coolant
temperature, or greater heat removal reduces coolant temperature and
increases reactivity. Primary reactivity control is using the secondary
coolant salt pump or circulation which changes the temperature of the
fuel salt in the core, thus altering reactivity due to its strong
negative reactivity coefficient. The MSR works at near atmospheric
pressure, eliminating the risk of explosive release of volatile
radioactive materials.
Other attractive features of the MSR fuel cycle include: the
high-level waste comprising fission products only, hence shorter-lived
radioactivity (actinides are less-readily formed from U-233 than in fuel
with atomic mass greater than 235); small inventory of weapons-fissile
material (Pu-242 being the dominant Pu isotope); high temperature
operation giving greater thermal efficiency; high burn-up of fuel and
hence low fuel use (the French self-breeding variant claims 50kg of
thorium and 50kg U-238 per billion kWh); and safety due to passive
cooling up to any size. Several have freeze plugs so that the primary
salt can be drained by gravity into dump tanks configured to prevent
criticality. Control rods are actually shut-down rods.
Lithium used in the primary salt must be fairly pure Li-7, since Li-6
produces tritium when fissioned by neutrons. Li-7 has a very small
neutron cross section. This means that natural lithium must be enriched,
and is costly. Pure Li-7 is not generally used in secondary coolant
salts. But even with enriched Li-7, some tritium is produced and
must be retained and recovered.
The MSR concept is being pursued in the Generation IV programme with
two variants: one a fast neutron reactor with fissile material dissolved
in the circulation fuel salt, and with solid particle fuel in graphite
and the salt functioning only as coolant.
MSRs would normally operate at much higher temperatures than LWRs –
up to at least 700°C, and hence have potential for process heat. Molten
fluoride salts (possibly simply cryolite – Na-Al fluoride) are a
preferred interface fluid in a secondary circuit between the nuclear
heat source and any chemical plant. The aluminium smelting industry
provides substantial experience in managing them safely.
One MSR developer, Moltex, has put forward a molten salt heat storage concept (GridReserve)
to enable the reactor to supplement intermittent renewables. When
electricity demand is low, the heat from a 300 MWe Stable Salt Reactor
(SSR, see below) can be transferred to a
nitrate salt held in storage tanks for up to eight hours, and later used
to drive a turbine when demand rises. This heat storage technology is
already used with concentrated solar power (CSP) but isn't suitable for
conventional nuclear reactors, which produce heat at around 300°C;
however, the SSR outlet temperature of about 600°C is high enough to be
used with this system and give 900 MWe peaking capacity.
While MSR technology has been researched in many countries for
decades, it is generally perceived that licensing MSRs is a major
challenge and that in general there is so far very limited experience in
design or operation of MSRs.
See also Molten Salt Reactors information paper for more detail of the designs described below.
MSRs with fuel in the primary salt coolant
Liquid Fluoride Thorium Reactor (LFTR)
The Liquid Fluoride Thorium Reactor (LFTR) is a heterogeneous MSR
design which breeds its U-233 fuel from a fertile blanket of
lithium-beryllium fluoride (FLiBe) salts with thorium fluoride. Some of
the neutrons released during fission of the U-233 salt in the reactor
core are absorbed by the thorium in the blanket salt. The resulting
U-233 is separated from the blanket salt and in FLiBe becomes the liquid
core fuel. LFTRs can rapidly change their power output, and hence be
used for load-following.
Flibe LFTR
Flibe Energy in
the USA is studying a 40 MW two-fluid graphite-moderated thermal
reactor concept based on the 1960s-'70s US molten-salt reactor
programme. It uses lithium fluoride/beryllium fluoride (FLiBe) salt as
its primary coolant in both circuits. Fuel is uranium-233 bred from
thorium in FLiBe blanket salt. Fuel salt circulates through graphite
logs. Secondary loop coolant salt is sodium-beryllium fluoride (BeF2-NaF). A 2 MWt pilot plant is envisaged, and eventually 600 MWt/250 MWe commercial plants.
Fuji MSR
The Fuji MSR is a graphite-moderated design to operate as a near-breeder with ThF4-UF4
fuel salt and FLiBe coolant at 700°C. It can consume plutonium and
actinides, and be from 100 to 1000 MWe. It is being being developed
internationally by a Japanese, Russian and US consortium: the
International Thorium Molten Salt Forum
(ITMSF) based in Japan. Several variants have been designed, including a
10 MWe mini Fuji. Thorium Tech Solutions (TTS) plans to commercialize
the Fuji concept, and is working on it with the Halden test reactor in
Norway.
Integral MSR
Canada-based Terrestrial Energy
set up in 2013 has designed the Integral MSR (IMSR). This simplified
MSR integrates the primary reactor components, including primary heat
exchangers to secondary clean salt circuit, in a sealed and
replaceable core vessel that has a projected life of seven years. The
IMSR will operate at 600-700°C, which can support many industrial
process heat applications. The moderator is a hexagonal arrangement of
graphite elements. The fuel-salt is a eutectic of standard-assay (5%)
low-enriched uranium fuel (UF4) and a fluoride carrier salt at atmospheric pressure. Secondary loop coolant salt is ZrF4-KF
at atmospheric pressure. Tertiary steam is at 600°C for power
generation, process heat, or to back up wind and solar. Emergency
cooling and residual heat removal are passive. Each plant would have
space for two reactors, allowing a seven-year changeover, with the used
unit removed for offsite reprocessing when it has cooled and fission
products have decayed. Terrestrial Energy hopes to commission its first
commercial reactor in the 2020s.
The IMSR is scalable but from 2016 the company has been focused on a
440 MWt/195 MWe unit. The total levelized cost of electricity from the
largest is projected to be competitive with natural gas. The smallest is
designed for off-grid, remote power applications, and as prototype.
Industrial heat at 600°C is also envisaged in 2016 plans. In
September 2021 the company announced its 390 MWe IMSR400 upgraded power
plant with twin reactors and generators.
Compared with other MSR designs, the company deliberately avoids
using thorium-based fuels or any form of breeding, due to “their
additional technical and regulatory complexities.” In September
2021 the company contracted Orano for full fuel services worldwide for
the IMSR and in October it awarded contracts to BWXT Canada for steam
supply systems.
In November 2017 Terrestrial Energy completed phase 1 of the Canadian
Nuclear Safety Commission's (CNSC's) pre-licensing vendor design review
of the IMSR-400, and in October 2018 it entered phase 2 of the review.
In January 2019 the company notified the US Nuclear Regulatory
Commission (NRC) of its intention to seek design approval for the
IMSR-400. In December 2019 the CNSC and the US NRC selected Terrestrial
Energy's IMSR for the first joint technical review of an advanced,
non-light water nuclear reactor. Terrestrial Energy hopes to commission
its first commercial reactor in the 2020s. The IMSR is a candidate
for the US Advanced Reactor Demonstration Program but did not get a
grant for early (seven-year) development.
In February 2019 the project progressed to stage 2 of site evaluation
by Canadian Nuclear Laboratories – a separate process to
licensing – in relation to possibly siting a commercial plant at
Chalk River by 2026. Since November 2019 IMSR development has been
supported by Canadian Nuclear Laboratories' Canadian Nuclear Research
Initiative (CNRI). In October 2020 a C$20 million grant from Canada's
Strategic Innovation Fund was announced, to accelerate development of
the IMSR.
In January 2015 the company announced a collaborative agreement with
US Oak Ridge National Laboratory (ORNL) to advance the design over about
two years, and in May a similar agreement with the Dalton Nuclear
Institute in the UK. In March 2017 the company entered into a
contract with the University of New Brunswick for validation and
verification work for the IMSR. In August 2021 the company signed an
agreement with Westinghouse in the UK for fuel development and
supply. The company has applied for a US loan guarantee of up to
$1.2 billion to support financing of a project to license,
construct and commission the first US IMSR, a 190 MWe commercial
facility. In November 2021 the DOE made a $3 million grant to support
licensing and commercialization of the IMSR.
Terrestrial Energy reviewed four potential US sites for the reactor,
including one at Idaho National Laboratory (INL), and an agreement was
signed with Energy Northwest in March 2018 for the first IMSR to be
built here. The other three sites are located east of the Mississippi.
MicroNuclear molten salt battery
MicroNuclear LLC
is developing what it calls a molten salt nuclear battery (MsNB). This
is a concept for a small nuclear fission source providing heat by molten
salt with no pumps or valves to power a commercial gas turbine of 5-10
MWe. No refuelling would be required for about ten years. The whole MsNB
would be 3m diameter and 3m high. No other details. Idaho National
Laboratory and Idaho University are involved.
Transatomic Power
Transatomic Power
(TAP) is a US company partly funded by Founders Fund that initially
aimed to develop a single-fluid MSR using very low-enriched uranium fuel
(1.8%) or the entire actinide component of used LWR fuel. However, the
company had to withdraw some exaggerated claims concerning actinide
burn-up made in MIT Technology Review in 2016 and revised the
design to using 5% enriched uranium. The revised TAP reactor design has a
very compact core consisting of an efficient zirconium hydride
moderator and lithium fluoride (LiF) based salt bearing uranium
tetrafluoride (UF4) fuel as well as the actinides that are
generated during operation. The secondary coolant is FLiNaK
(LiF-KF-NaF) salt to a steam generator. The neutron flux is greater than
with a graphite moderator, and therefore contributes strongly to
burning of the generated actinides. Fission products would be
continuously removed while small amounts of fresh fuel added, allowing
the reactor to remain critical for decades. Decay heat removal is by
natural convection via a cooling stack.
A commercial reactor would be 1250 MWt/550 MWe running at 44% thermal
efficiency with 650°C in the primary loop, using a steam cycle.
In September 2018 the company announced that it would cease
operations and make its intellectual property freely available
online.
ThorCon
Martingale in the USA is designing the ThorCon MSR
(TMSR), which is a 250 MWe scaled-up Oak Ridge MSRE. It is a
single-fluid thorium converter reactor in the thermal spectrum, graphite
moderated. It uses a combination of U-233 from thorium and low-enriched
U-235 (19.7% enriched) from mined uranium. Fuel salt is
sodium-beryllium fluoride (BeF2-NaF) with dissolved uranium
and thorium tetrafluorides (Li-7 fluoride is avoided for cost reasons).
Secondary loop coolant salt is also sodium-beryllium fluoride. It
operates at 700°C. There is no online processing – this takes place in a
centralized plant at the end of the core life – with off-gassing of
some fission products meanwhile.
Several 550 MWt, 250 MWe TMSR modules would comprise a power station.
Each module contains two replaceable reactors in sealed 'cans'. Each
can contains a reactor ‘pot’, a primary heat exchanger and a primary
loop pump. Each can is 11.6m high, 7.3m diameter and weighs 360 tonnes.
The cans sit in silos below grade (30 m down). Below each is a
32-cylinder fuel salt drain tank, under a freeze valve.
At any one time, just one of the cans of each module is producing
power. The other can is in cool-down mode. Every four years the can that
has been cooling is removed and replaced with a new can. The fuel salt
is transferred to the new can, and the can that has been operating goes
into cool-down mode. In October 2015 Martingale signed an agreement
with three Indonesian companies to commission a 500 MW ThorCon plant (TMSR-500)
there. In 2020 Thorcon International was working with South
Korea’s Daewoo Shipbuilding and Marine Engineering to build the TMSR500
as the first nuclear power plant (PLTN) in Indonesia.
In July 2020 Thorcon International signed a cooperation agreement
with Indonesia’s Defence Ministry to evaluate developing a small TMSR
(under 50 MW) for either power generation or marine propulsion. Thorcon
will provide technical support for the ministry’s R&D.
Moltex SSR
Moltex Energy’s
Stable Salt Reactor (SSR) is a conceptual UK MSR reactor design that
relies on convection from static vertical fuel tubes in the core to
convey heat to the reactor coolant. Because the nuclear material is
contained in fuel assemblies, standard industrial pumps can be used for
the low radioactivity coolant salt. Core temperature is 500-600°C, at
atmospheric pressure. Decay heat is removed by natural air convection.
Fuel tubes three-quarters filled with the molten fuel salt are
grouped into fuel assemblies which are similar to those used in standard
reactors, and use similar structural materials. The fuel salt is about
60% NaCl, 20% PuCl2, 20% UCl3, with almost any
level of actinide & lanthanide trichlorides mixed in depending on
the spent oxide fuel used in reprocessing – about 16% fissile
overall. The individual fuel tubes are vented so that noble fission
product gases escape into the coolant salt, which is a ZrF4-KF-NaF
mixture, the radionuclide accumulation of which is managed. Iodine and
caesium stay dissolved in the fuel salt. Other fission product gases
condense on the upper fuel tube walls and fall back into the fuel
mixture before they can escape into the coolant. The fuel assemblies can
be moved laterally without removing them. Refuelling is thus continuous
online, and after the fuel is sufficiently burned up the depleted
assemblies are stored at one side of the pool for a month to cool, then
lifted out so that the salt freezes. Reprocessing is straightforward,
and any level of lanthanides can be handled.
SSR factory-produced modules are 150 MWe containing fuel, pumps,
primary heat exchanger, control blades and instrumentation. Several, up
to gigawatt-scale, can share a reactor tank, half-filled with the
coolant salt which transfers heat away from the fuel assemblies to the
peripheral steam generators, essentially by convection, at atmospheric
pressure. There are three variants of the SSR: the Stable Salt Reactor –
Wasteburner (SSR-W) fast reactor; about two years behind
developmentally, the SSR-U thermal-spectrum reactor for a variety of
applications; and the SSR-Th with thorium fuel. The GridReserve version
has heat storage.
The SSR-W is the simplest and cheapest, due to compact core and no
moderator. The primary fissile fuel in this original fast reactor
version was to be plutonium-239 chloride with minor actinides and
lanthanides, recovered from LWR fuel or from an SSR-U reactor. In 2020
the SSR-W fuel was 25% reactor-grade PuCl3 with 30% UCl3 and 45% KCl. Primary coolant salt is ZrF4-KF
at a maximum temperature of 590°C. Secondary coolant is nitrate salt
buffer. Burn-up is 120-200 GWd/t. A 750 MWt/300 MWe demonstration plant
is envisaged, the SSR-W300. An agreement has been signed with New
Brunswick Power for initial deployment at Point Lepreau in Canada and in
March 2021 the Canadian government announced a C$50.5 million
investment towards this. In April 2021 plans were confirmed for this
plus a plant for recycling used Canadian nuclear fuel for it. In
November 2020 the two companies were joined by ARC Canada in setting up
an SMR vendor cluster there. The Canadian Nuclear Safety Commission
pre-licensing vendor design review of the SSR-W has completed the first
phase. The first operating reactor is envisaged after 2030.
The company has announced the physically larger and more expensive
SSR-U ‘global workhorse version’ of its design, with a thermal neutron
spectrum running on LEU fluorides (up to 7% enriched) with graphite
built into the fuel assemblies, which increases the size of the core. It
runs at a higher temperature than the fast version – minimum
600°C – with ZrF4-NaF coolant salt stabilized with ZrF2.
As well as electricity, hydrogen production is its purpose. It is
designed to be compatible with thorium breeding to U-233. It is seen as
having a much larger potential market, and initial deployment in the UK
in the 2030s is anticipated, with potential for replacing CCGT and coal
plants.
The SSR-Th is a thorium breeder version of the SSR-U, with thorium in
the coolant salt and the U-233 produced is progressively dissolved in
bismuth at the bottom of the salt pool. This contains U-238 to denature
it and ensure there is never a proliferation risk. Once the desired
level of U-233 is achieved (under 20%), the bismuth with uranium is
taken out batch-wise, and the mixed-isotope uranium is chlorinated to
become fuel. If the fuel is used in a fast reactor, plutonium and
actinides can be added.
Moltex has also put forward its GridReserve molten nitrate salt heat storage concept to enable the reactor to supplement intermittent renewables.
Molten Chloride Fast Reactor
Southern Company Services in the USA is developing a molten chloride
fast reactor (MCFR) with TerraPower, Oak Ridge National Laboratory
(ORNL) – which hosts the work – the Electric Power Research
Institute (EPRI) and Vanderbilt University. No details are available
except that fuel is in the salt, and there is nothing in the core except
the fuel salt. As a fast reactor it can burn U-238, actinides and
thorium as well as used light water reactor fuel, requiring no
enrichment apart from initial fuel load (these details from TerraPower,
not Southern). It is reported to be large. The only other reactors using
chloride fuel salts are the Elysium MCSFR and Moltex SSR.
In January 2016 the US DOE awarded a Gateway for Accelerated
Innovation in Nuclear (GAIN) grant to the project, worth up to $40
million. In August 2016 Southern Nuclear Operating Company signed
an agreement to work with X-energy to collaborate on development and
commercialization of their respective small reactor designs. With
TerraPower and ORNL, X-energy is designing the Xe-100 pebble-bed HTR of
48 MWe and the small Xe-Mobile microreactor.
In December 2020 the DOE selected Southern Company for a cost-share
project of $113 million over seven years (DOE share $90 million) to
develop the Molten Chloride Reactor Experiment (MCRE). This is a project
to build a 300 kWt pool-type reactor to provide data and operational
experience to inform the design, licensing, and operation of a
demonstration MCFR based on TerraPower’s technology. In November 2021
Southern and DOE signed an agreement to construct the MCRE at Idaho
National Laboratory (INL). Collaborators in the MCRE project
are TerraPower, INL, Core Power, Orano Federal Services, EPRI and
3M Company. The MCRE is expected to be operational in 2026.
The MCFR is being promoted by Core Power in the UK for marine use. It
will not require refuelling during its operational life. Core Power
aims to partner with technology developers to enable deployment of the
marine MSR, including amending maritime regulations for wide acceptance
of m-MSR powered ships worldwide.
In November 2020 it announced an agreement to work with TerraPower,
Southern Company and Orano USA to develop MSR technology in the USA
under the Advanced Reactor Demonstration Program.
Elysium MCSFR
Elysium Industries
in the USA and Canada has the Molten Chloride Salt Fast Reactor
(MCSFR) design with fuel in the chloride salt. It operates below grade
at near atmospheric pressure. Primary fuel salt and secondary salt
convey heat to steam generators at 650°C. It is designed to load-follow.
A range of sizes from 125 to 3000 MWt (50 MWe to 1200 MWe) are under
consideration. Used fuel from light water reactors or depleted uranium
with some plutonium can fuel it though in 2020 fuel was shown as PuCl3
with fission products, or 15% HALEU. Selected fission products are
removed online. Passive safety includes a freeze plug. It has negative
temperature and void coefficients.
MOSART
Russia’s Molten Salt Actinide Recycler and Transmuter (MOSART) is a
larger fast reactor fuelled only by transuranic (TRU) fluorides from
uranium and MOX LWR used fuel. The 2400 MWt design has a homogeneous
core of Li-Na-Be or Li-Be fluorides without graphite moderator.
See also information page on Molten Salt Reactors.
Seaborg Compact Molten Salt Reactor
Seaborg Technologies in
Denmark (founded 2015) has a thermal-epithermal single fluid reactor
design for a 50 MWt pilot unit Compact Molten Salt Reactor (CMSR) with a
view to 250 MWt commercial modular units fuelled by spent LWR fuel and
thorium. Fuel salt is Li-7 fluoride initially with uranium as
fluoride. Later, thorium, plutonium and minor actinides as
fluorides are envisaged as fuel, hence the reactor being called a waste
burner. This is pumped through the graphite column core and heat
exchanger. Fission products are extracted online. Secondary coolant salt
is FLiNaK, at 700°C. Spent LWR fuel would have the uranium extracted
for recycle, leaving plutonium and minor actinides to become part of the
MSR fuel, with thorium. The company claims very fast power ramp
time. High temperature output will allow application to hydrogen
production, synthetic fuels, etc.
In March 2017 the public funding agency Innovation Fund Denmark made a
grant to Seaborg to "build up central elements in its long-term
strategy and position itself for additional investments required to
progress towards commercial maturity." This is the first Danish
investment into nuclear fission research since the country introduced a
ban on nuclear power in 1985. In December 2020 the American Bureau
of Shipping (ABS) issued a feasibility statement regarding the reactor’s
use on barges, with 200-800 MWe per barge. This is the first stage in
the ABS's five-phase New Technology Qualification process. Seaborg aims
to deploy the first full-scale prototype power barge by 2025.
MSRs with solid fuel (fluoride high-temperature reactors)
Mark 1 Pebble Bed FHR
This was a pre-conceptual US design completed in 2014 to evaluate the
potential benefits of fluoride high-temperature reactor (FHR)
technology. A consortium including University of California Berkeley,
Oak Ridge National Laboratory and Westinghouse designed it as a 236
MWt/100 MWe pebble-bed FHR,
with annular core, operating at 700°C. It is designed for modular
construction, and from 100 MWe base-load it is able to deliver 240 MWe
with gas co-firing for peak loads. Fuel pebbles are 30 mm diameter, much
less than gas-cooled HTRs. The project looked at how FHRs might be
coupled to a Brayton combined-cycle turbine to generate power, design of
a passive decay heat removal system, and the annular pebble bed core.
The PB-FHR has negative void reactivity and passive decay heat removal.
AHTR/FHR
Research on molten salt coolant has been
revived at Oak Ridge National Laboratory (ORNL) in the USA with the
Advanced High-Temperature Reactor (AHTR).16 This
is a larger reactor using a coated-particle graphite-matrix TRISO fuel
like that in the GT-MHR (see above section on the GT-MHR)
and with molten fluoride (FLiBe) salt as primary coolant. While similar
to the gas-cooled HTR it operates at low pressure (less than 1
atmosphere) and higher temperature, and gives better heat transfer than
helium. The FLiBe salt is used solely as primary coolant, and achieves
temperatures of 750-1000°C or more while at low pressure. This could be
used in thermochemical hydrogen manufacture.
A small version of the AHTR/FHR is the SmAHTR, with 125 MWt thermal
size matched to early process heat markets, or producing 50+ MWe.
Operating temperature is 700°C with FLiBe primary coolant and three
integral heat exchangers. It is truck transportable, being 9m long and
3.5m diameter. Fuel is 19.75% enriched uranium in TRISO particles in
graphite blocks or fuel plates. Refuelling interval is 2.5 to 4 years
depending on fuel configuration. Secondary coolant is FLiNaK to Brayton
cycle, and for passive decay heat removal, separate auxiliary loops go
to air-cooled radiators. Later versions are intended to reach
850-1000°C, using materials yet to be developed.
Reactor sizes of 1500 MWe/3600 MWt are envisaged, with capital costs estimated at less than $1000/kW.
Kairos Power FHR and Hermes
Kairos Power
in the USA has designed a 320 MWt/140 MWe fluoride (FLiBe) salt-cooled
high temperature reactor (KP-FHR) which it plans to build at the East
Tennessee Technology Park at Oak Ridge, Tennessee, in collaboration with
Oak Ridge National Laboratory. The reactor uses 19.75% enriched TRISO
fuel in pebble form with online refuelling and operates at up to 650°C.
Secondary circuit salt is ‘solar’ nitrate, feeding a steam generator. It
has passive shutdown and decay heat removal. The prototype is the
Hermes reduced-scale test reactor of 35 MWt, selected by the DOE in
December 2020 for a $629 million programme over seven years (DOE share
$303 million). In May 2021 the Tennessee Valley Authority (TVA)
agreed to provide engineering, operations, and licensing support for the
Hermes project. TVA holds an early site permit for the Clinch River
site. In October 2021 Kairos submitted its preliminary safety analysis
report to the NRC as part of its construction licence application for
the $100 million Hermes demonstration unit which it plans to bring
online in 2026.
Thorium Molten Salt Reactor
China is planning a 10 MWe thorium-breeding molten-salt reactor
(Th-MSR or TMSR), essentially an LFTR, with 2025 target for operation at
the Shanghai Institute of Nuclear Applied Physics (SINAP, under the
China Academy of Sciences). This is also known as the fluoride
salt-cooled high-temperature reactor (FHR). It has low-enriched TRISO
fuel as pebble bed, FLiBe primary coolant at 650°C and FLiNaK secondary
coolant. A 100 MWt demonstration pebble-bed plant with open fuel cycle
is planned by about 2025. SINAP sees this design having potential for
higher temperatures than MSRs with fuel salt.
China claims to have the world's largest national effort on these and
hopes to obtain full intellectual property rights on the technology.
The US Department of Energy is collaborating with the China Academy of
Sciences on the programme, which had a start-up budget of $350 million.
The target date for TMSR deployment is 2032. See also US AHTR
section above and information page on China's Nuclear Fuel Cycle.
Aqueous homogeneous reactors
Aqueous homogeneous reactors (AHRs) have the fuel mixed with the
moderator as a liquid. Typically, low-enriched uranium nitrate is in
aqueous solution. About 30 AHRs have been built as research reactors and
have the advantage of being self-regulating and having the fission
products continuously removed from the circulating fuel. A 1 MWt AHR
operated in the Netherlands 1974-77 using Th-HEU MOX fuel. Further
detail is in the Research Reactors paper.
A theoretical exercise published in 2006 showed that the smallest
possible thermal fission reactor would be a spherical aqueous homogenous
one powered by a solution of Am-242m(NO3)3 in
water. Its mass would be 4.95 kg, with 0.7 kg of Am-242m nuclear fuel,
and diameter 19 cm. Power output would be a few kilowatts. Possible
applications are space program and portable high-intensity neutron
source. The small size would make it easily shielded.
Heatpipe microreactors
Distinct from other small reactor designs, heatpipe reactors use a
fluid in numerous sealed horizontal steel heatpipes to passively conduct
heat from the hot fuel core (where the fluid vapourises) to the
external condenser (where the fluid releases latent heat of
vapourisation) with a heat exchanger. No pumps are needed to effect
continuous isothermal vapour/liquid internal flow at less than
atmospheric pressure. The principle is well established on a small
scale, but here a liquid metal is used as the fluid and reactor sizes up
to several megawatts are envisaged. There is a large negative
temperature reactivity coefficient. There is very little decay heat
after shutdown.
Experimental work on heatpipe reactors for space has been with very
small units (about 100 kWe), using sodium as the fluid. They have been
developed since 1994 at Los Alamos National Laboratory (LANL) as a
robust and low technical risk system for space exploration with an
emphasis on high reliability and safety, the Kilopower fast reactor
being the best-known design.
Heatpipe microreactors may have thermal, epithermal or fast neutron
spectrums, but above 100 kWe they are generally fast reactors.
It is generally perceived that licensing heatpipe reactors is a major
challenge and that there is very limited or no experience in design or
operation of them.
Westinghouse eVinci
The eVinci microreactor
of 1 MWe to 5 MWe, but typically 1.6 MWe in present plans, would be
fully factory built and fuelled. As well as power generation, process
heat to 600°C would be available. Units would have a 40-year lifetime
with three-year refuelling interval. They would be transportable, with
setup under 30 days. The units would have 'walk-away' safety due to
inherent feedback diminishing the nuclear reaction with excess heat,
also effecting load-following. There are multiple fuel options for the
eVinci, including uranium in oxide, metallic and silicide form. LANL and
INL are researching the fuel. Westinghouse is aiming to complete the
design, testing, analysis and licensing to build a demonstration unit by
2022, test by 2023, and have the eVinci ready for commercial deployment
by 2025. In March 2020 the US Department of Defense awarded a contract
for further development of the design (see Military developments section
above), possibly using TRISO fuel, as the defense-eVinci (DeVinci), but
$11.9 million DOD funding went only to March 2021. In December 2020 the
DOE selected Westinghouse for a cost-share project of $9.3 million over
seven years (DOE share $7.4 million) to develop the eVinci microreactor
with a view to having a demonstration unit by 2024.
From October 2020 an agreement with Bruce Power in Ontario will
assess the potential for off-grid deployment in Canada, where it has
been submitted for CNSC pre-licensing vendor design review.
In March 2022 the Canadian government, through Innovation, Science
and Economic Development Canada’s (ISED's) Strategic Innovation Fund,
announced investment of US $21.6 million in the eVinci reactor.
Oklo Aurora
Oklo Inc (formerly UPower) is a Californian company founded in 2013. It is developing a 1.5 MWe fast reactor
using HALEU U-Zr metal fuel based on that in the EBR-II, but with lower
burn-up. It is a heatpipe reactor with sealed heatpipes to convey heat
from the reactor core to a supercritical carbon dioxide power conversion
system to generate electricity. It is designed to operate for up to 20
years before refuelling. It is inherently safe, with a large temperature
negative reactivity coefficient and does not require water cooling. It
will be installed below grade. Idaho National Laboratory is working with
the company on fuel and has agreed to host the prototype unit, for
which the DOE has issued a site use permit. In June 2020 the US Nuclear
Regulatory Commission accepted an application from Oklo for a combined
construction and operating licence.
NuScale microreactor
In April 2019 NuScale announced that it was developing a 1-10 MWe
"simple and inherently safe compact heat pipe cooled reactor" that
"requires little site infrastructure, can be rapidly deployed, and is
fully automated during power operation." Partners include Additech, INL,
and Oregon State University. The project follows solicitation of ideas
and designs from the US Department of Defense and the Department of
Energy.
Others
LEADIR-PS100
This is a new design from Northern Nuclear Industries in
Canada, combining a number of features in unique combination. The 100
MWt, 36 MWe reactor has a graphite moderator, TRISO fuel in pebbles,
lead (Pb-208) as primary coolant, all as integral pool-type arrangement
at near atmospheric pressure. It delivers steam at 370°C, and is also
envisaged as an industrial heat plant. The coolant circulates by natural
convection. The fuel pebbles are in four cells, each with graphite
reflectors, and capacity can be increased by adding cells. Shutdown rods
are similar to those in CANDU reactors. Passive decay heat removal
is by air convection. The company presents it as a Gen IV design
Modular construction using small reactor units
Westinghouse and IRIS partners have outlined the economic case for
modular construction of their IRIS design (about 330 MWe), and the
argument applies similarly to other similar or smaller units. They
pointed out that IRIS with its size and simple design is ideally suited
for modular construction in the sense of progressively building a large
power plant with multiple small operating units. The economy of scale is
replaced here with the economy of serial production of many small and
simple components and prefabricated sections. They expected that
construction of the first IRIS unit would be completed in three years,
with subsequent reduction to only two years.
Site layouts have been developed with multiple single units or
multiple twin units. In each case, units will be constructed so that
there is physical separation sufficient to allow construction of the
next unit while the previous one is operating and generating revenue. In
spite of this separation, the plant footprint can be very compact so
that a site with, for instance, three IRIS single modules providing 1000
MWe capacity would be similar or smaller in size than one with a
comparable total power single unit.
Many small reactors are designed with a view to serial construction
and collective operation as modules of a large plant. In this sense they
are 'small modular reactors' – SMRs – but not all small reactors are of
this kind (e.g. the Toshiba 4S), though the term SMR tends to be used
loosely for all small designs.
Eventually plants comprising a number of SMRs are expected to have a
capital cost and production cost comparable with larger plants. But any
small unit such as this will potentially have a funding profile and
flexibility otherwise impossible with larger plants. As one module is
finished and starts producing electricity, it will generate positive
cash flow for the next module to be built. Westinghouse estimated that
1000 MWe delivered by three IRIS units built at three-year intervals
financed at 10% for ten years require a maximum negative cash flow less
than $700 million (compared with about three times that for a single
1000 MWe unit). For developed countries, small modular units offer the
opportunity of building as necessary; for developing countries it may be
the only option, because their electric grids cannot take 1000+ MWe
single units.
Notes & references
Notes
a. In USA, UK, France, Russia, China, and India, mostly using
high-enriched fuel. Reactors built as neutron sources are not designed
to produce heat or steam, and are less relevant here. [Back]
b. A very general rule is that no single unit should be larger than 15% of grid capacity [Back]
c. Traditional reactor safety systems are 'active' in the sense that
they involve electrical or mechanical operation on command. Some
engineered systems operate passively, e.g. pressure
relief valves. Both require parallel redundant systems. Inherent or full
passive safety depends only on physical phenomena such as convection,
gravity or resistance to high temperatures, not on functioning of
engineered components. Because small reactors have a higher surface area
to volume (and core heat) ratio compared with large units, a lot of the
engineering for safety (including heat removal in large reactors) is
not needed in the small ones. [Back]
d. In 2010, the American Nuclear Society convened a special committee
to look at licensing issues with SMRs in the USA, where dozens of
land-based small reactors were built since the 1950s through to the
1980s, proving the safety and security of light water-cooled,
gas‐cooled, and metal‐cooled SMR technologies. The committee had
considerable involvement from SMR proponents, along with the Nuclear
Regulatory Commission, Department of Energy laboratories and
universities – a total of nearly 50 individuals. The committee's interim
report1 includes
the following two tables, which highlight some of the differences
between the established US reactor fleet and SMRs.
Comparison of current-generation plant safety systems to potential SMR design
Current‐generation safety‐related systems
|
SMR safety systems
|
High‐pressure injection system.
Low‐pressure injection system.
|
No active safety injection system required. Core cooling is maintained using passive systems.
|
Emergency sump and associated net positive suction head (NPSH) requirements for safety‐related pumps.
|
No safety‐related pumps for accident mitigation; therefore, no need for sumps and protection of their suction supply.
|
Emergency diesel generators.
|
Passive design does not require emergency alternating‐current (AC)
power to maintain core cooling. Core heat removed by heat transfer
through vessel.
|
Active containment heat systems.
|
None required because of passive heat rejection out of containment.
|
Containment spray system.
|
Spray systems are not required to reduce steam pressure or to remove radioiodine from containment.
|
Emergency core cooling system (ECCS) initiation, instrumentation
and control (I&C) systems. Complex systems require significant
amount of online testing that contributes to plant unreliability and
challenges of safety systems with inadvertent initiations.
|
Simpler and/or passive safety systems require less testing and are not as prone to inadvertent initiation.
|
Emergency feedwater system, condensate storage tanks, and associated emergency cooling water supplies.
|
Ability to remove core heat without an emergency feedwater system is a significant safety enhancement.
|
Comparison of current-generation plant support systems to potential SMR design
Current LWR support systems
|
SMR support systems
|
Reactor coolant pump seals. Leakage of seals has been a safety
concern. Seal maintenance and replacement are costly and time‐consuming.
|
Integral designs eliminate the need for seals.
|
Ultimate heat sink and associated interfacing systems. River and
seawater systems are active systems, subject to loss of function from
such causes as extreme weather conditions and bio‐fouling.
|
SMR designs are passive and reject heat by conduction and
convection. Heat rejection to an external water heat sink is not
required.
|
Closed cooling water systems are required to support safety‐ related systems for heat removal of core and equipment heat.
|
No closed cooling water systems are required for safety‐related systems.
|
Heating, ventilating, and air‐conditioning (HVAC). Required to function to support proper operation of safety‐related systems.
|
The plant design minimizes or eliminates the need for
safety‐related room cooling eliminating both the HVAC system and
associated closed water cooling systems.
|
Some of the early (1950s-1980) small power reactors were developed so
as to provide an autonomous power source (ie not requiring continual
fuel delivery) in remote areas. The USA produced eight such experimental
reactors 0.3 to 3 MWe, deployed in Alaska, Greenland and Antarctica.
The USSR produced about 20, of many kinds, and one (Gamma) still
operates at the Kurchatov Institute. Another is the Belarus Pamir,
mentioned in the HTR section above. [Back]
e. The first two-unit VBER-300 plant was planned to be built in Aktau
city, western Kazakhstan, with completion of the first unit originally
envisaged in 2016, and 2017 for the second. The Kazakhstan-Russian
Nuclear Stations joint stock company (JSC) was established by
Kazatomprom and Atomstroyexport (on a 50:50 basis) in October 2006 for
the design, construction and international marketing of the VBER-300.
See page on the VBER-300 on the Kazatomprom website (www.kazatomprom.kz) [Back]
f. The 200 MWt (50 MWe net) Melekess VK-50 prototype BWR in Dimitrovgrad, Ulyanovsk commenced operation in 1965. [Back]
g. Central Argentina de Elementos Modulares (CAREM). See the Invap website (www.invap.com.ar). [Back]
h. The page on the NHR-5 on the website of Tsingua
University's Institute of Nuclear Energy Technology (now the Institute
of Nuclear and New Energy Technology, www.inet.tsinghua.edu.cn)
describes the NHR-5 as "a vessel type light water reactor with advanced
features, including integral arrangement, natural circulation,
hydraulic control rod driving and passive safety systems. Many
experiments have been conducted on the NHR-5, such as heat-electricity
cogeneration, air-conditioning and seawater desalination." [Back]
i. See the page on Modular Nuclear Reactors on the Babcock & Wilcox website (www.babcock.com). [Back]
j. The 69 fuel assemblies are identical to normal PWR ones, but at about 1.7 m long, a bit less than half the length. [Back]
k. Between 1966 and 1988, the AVR (Arbeitsgemeinschaft
VersuchsReaktor) experimental pebble bed reactor at Jülich, Germany,
operated for over 750 weeks at 15 MWe, most of the time with
thorium-based fuel (mixed with high-enriched uranium). The fuel
consisted of about 100,000 billiard ball-sized fuel elements. Maximum
burn-ups of 150 GWd/t were achieved. It was used to demonstrate the
inherent safety of the design due to negative temperature coefficient:
reactor power fell rapidly when helium coolant flow was cut off.
The 300 MWe THTR (Thorium HochTemperatur
Reaktor) in Germany was developed from the AVR and operated between 1983
and 1989 with 674,000 pebbles, over half containing Th/HEU fuel (the
rest graphite moderator and some neutron absorbers). These were
continuously recycled and on average the fuel passed six times through
the core. Fuel fabrication was on an industrial scale. The reactor was
shut down for sociopolitical reasons, not because of technical
difficulties, and the basic concept with inherent safety features of
HTRs was again proven. It drove a steam turbine.
The 200 MWt (72 MWe) HTR-modul was then
designed by Siemens/Interatom as a modular unit to be constructed in
pairs, with a core height three times its diameter, allowing passive
cooling for removal of decay heat, eliminating the need for emergency
core cooling systems. It was licensed in 1989, but was not constructed.
This design was part of the technology bought by Eskom in 1996 and is a
direct antecedent of the pebble bed modular reactor (PBMR).
During 1970s and 1980s Nukem manufactured more than 250,000 fuel
elements for the AVR and more than one million for the THTR. In 2007,
Nukem reported that it had recovered the expertise for this and was
making it available as industry support.
In addition to these pebble bed designs, the 20 MWt Dragon reactor
ran in UK 1964-75, the 115 MWt Peach Bottom reactor in USA ran 1966-74,
and 8432 MWt Fort St Vrain ran 1976-89 – all with prismatic fuel, and
the last two supplying power commercially. In the USA the Modular
High-Temperature Gas-cooled reactor (MHTGR) design was developed by
General Atomics in the 1980s, with inherent safety features, but the DOE
project ended in 1993. [Back]
l. The 80 MWt ALLEGRO demonstration GFR is planned by Euratom to
incorporate all the architecture and the main materials and components
foreseen for the full-sized GFR but without the direct (Brayton) cycle
power conversion system. It is being developed in a French-led project,
and its preparatory phase is planned to 2026. [Back]
m. The Hyperion Power Module was originally designed by Los Alamos
National Laboratory as a 70 MWt 'nuclear battery' that uses uranium
hydride (UH3) fuel, which also functions as a moderator. UH3 stores
vast quantities of hydrogen, but this stored hydrogen dissociates as
the temperature rises above the operating temperature of 550°C. The
release of hydrogen gas lowers the density of the UH3, which in turn
decreases reactivity. This process is reversed as the core temperature
drops, leading to the reabsorption of hydrogen. The consequent increase
in moderator density results in an increase in core reactivity11. All this is without much temperature change since the main energy gain or loss is involved in phase change. [Back]
n. In October 2010, GEH announced it was exploring the possibility
with Savannah River Nuclear Solutions of building a prototype PRISM
reactor at the Department of Energy’s Savannah River Site.
o. As MSRs will normally operate at much higher temperatures than
LWRs, they have potential for process heat. Another option is to have a
secondary helium coolant in order to generate power via the Brayton
cycle. [Back]
p. Most Air Cooled Condenser (ACC) technology has a limitation in
that the tubes carrying the steam must be made of carbon steel which
severely limits the service life of the ACC. Holtec has developed an ACC
with stainless steel tubes bonded to aluminum fins and thus with much
longer service life. [Back]
References
1. Interim Report of the American Nuclear Society President's
Special Committee on Small and Medium Sized Reactor (SMR) Licensing
Issues, American Nuclear Society (July 2010)
3. B&W introduces scalable, practical nuclear energy, Babcock
& Wilcox press release (10 June 2009); Small Reactors Generate
Big Hopes, Wall Street Journal (18 February 2010) [Back]
4. Russia plans deployment of small reactors, World Nuclear News (13 September 2007)
6. Tennessee Valley Authority (TVA) – Key Assumptions Letter for
the Possible Launching and Construction of Small Modular Reactor Modules
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7. PBMR Considering Change In Product Strategy, PBMR (Pty) news release (5 February 2009). [Back]
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Postscript/Appendix
Some of the developments described in this paper are fascinating and
exciting. Nevertheless it is salutary to keep in mind the words of the
main US pioneer in nuclear reactor development. Admiral Hyman Rickover
in 1953 – about the time his first test reactor in the USA started
up – commented on the differences between an "academic reactor" and
a "practical reactor". See: http://en.wikiquote.org/wiki/Hyman_G._Rickover for the full quote:
An academic reactor or reactor plant almost always has the
following basic characteristics: (1) It is simple. (2) It is small. (3)
It is cheap. (4) It is light. (5) It can be built very quickly. (6) It
is very flexible in purpose. (7) Very little development will be
required. It will use mostly 'off-the-shelf' components. (8) The reactor
is in the study phase. It is not being built now.
On the other hand a practical reactor can be distinguished by
the following characteristics: (1) It is being built now. (2) It is
behind schedule. (3) It is requiring an immense amount of development on
apparently trivial items. (4) It is very expensive. (5) It takes a long
time to build because of the engineering development problems. (6) It
is large. (7) It is heavy. (8) It is complicated.
The tools of the academic-reactor designer are a piece of paper
and a pencil with an eraser. If a mistake is made, it can always be
erased and changed. If the practical-reactor designer errs, he wears the
mistake around his neck; it cannot be erased. Everyone can see it.